DAIHATSU SIRION BOON 2004-2010 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Sirion / Boon Generation Code: M300 Codes Chassis Codes: M300, M301, M303, M310 Engine Codes Covered: 1KR-FE (1.0L), K3-VE (1.3L), 3SZ-VE (1.5L) 👋...

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Type: Car

Vendor:

Sku: 281200

Tags: 2004 2005 2006 2007 2008 2009 2010 Boon Car Cars Daihatsu Sirion

Product variants

Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Sirion / Boon

Generation Code:

Codes

Chassis Codes:

M300, M301, M303, M310

Engine Codes Covered:

1KR-FE (1.0L), K3-VE (1.3L), 3SZ-VE (1.5L)

👋 Introduction

Market Position

Vehicle Segment:

Subcompact car / City car

Competitive Analysis

Key Competitors:

Suzuki Swift, Mazda2, Mitsubishi Colt, Ford Fiesta, Hyundai i10

Key Features

Vehicle Appeal:

Compact size, fuel efficiency, maneuverability, affordability

Manual Value Proposition

Target Audience:

DIY mechanics, automotive repair shops, enthusiast owners

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Repair Manual

Applicable Years:

2004-2010

Applicable Models:

All Daihatsu Sirion & Toyota Passo (Boon) models

Coverage Scope:

All engines and all models within the specified years

Page Count

Page Count Estimate:

Thousands of pages

Manual Type

Language:

English

Format

File Format:

Digital Delivery:

Instant Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine overhaul and rebuilding, engine performance, timing belt replacement, firing orders, belt routings with diagrams

Brake Systems:

Detailed brake system service and repair

Electrical Systems:

Complete wiring diagrams, troubleshooting and diagnostics

Suspension Steering:

Front end procedures and specifications, suspension service

Transmission Drivetrain:

Transmission information, U-joint and CV-joint service procedures

HVAC Systems:

Air conditioning service and capacities

Procedures Included

Maintenance:

Routine maintenance, fluid changes, filter replacements

Repair:

Detailed repair procedures for all major vehicle systems

Diagnostics:

Troubleshooting and diagnostic steps for common and complex issues

Rebuilding:

Engine and transmission overhaul and rebuilding instructions

Technical Depth

Depth Level:

Comprehensive, factory-level detail

Illustrations:

Hundreds of illustrations

Specifications:

Complete torque specifications, detailed specifications covered

📊 Manual Specifications

File Format

File Type:

Portable Document Format (PDF)

Print Quality

Printability:

Printable pages, zoomable for detail

Binding Type

Binding:

Not Applicable (Digital PDF)

Paper Type

Paper Quality:

Not Applicable (Digital PDF)

Compatibility

Operating Systems:

Compatible with Windows, macOS, and Linux

⚙️ Engine Specifications

Primary Engine

Engine 1.0L:

1KR-FE, 3-cylinder, DOHC, VVT-i, approx. 69-71 PS

Engine 1.3L:

K3-VE, 4-cylinder, DOHC, VVT-i, approx. 85-90 PS

Engine 1.5L:

3SZ-VE, 4-cylinder, DOHC, VVT-i, approx. 103-109 PS

Performance

Horsepower Range:

Approximately 69 to 109 PS (51 to 80 kW)

Torque Range:

Varies by engine; detailed specs available in manual

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Engine Management

Ignition System:

Electronic Ignition (EI)

🔧 Transmission

Standard

Transmission Type Std:

5-speed Manual Transmission (MT)

Optional

Transmission Type Opt:

4-speed Automatic Transmission (AT) / Continuously Variable Transmission (CVT) on some models

Features

Drivetrain:

Front-Wheel Drive (FWD)

Fluid Specifications

Manual Transmission Fluid:

GL-4 SAE 75W-90 (Refer to manual for specific viscosity and capacity)

Automatic Transmission Fluid:

Dexron III / Mercon equivalent (Refer to manual for specific type and capacity)

📐 Dimensions

Exterior

Length:

Approx. 3,600 - 3,700 mm

Width:

Approx. 1,660 - 1,670 mm

Height:

Approx. 1,500 - 1,550 mm

Weights

Curb Weight:

Approx. 850 - 980 kg

🛡️ Safety Features

Ratings

Crash Test Ratings:

Variable by region and year; refer to specific regional testing agencies (e.g., Euro NCAP, JNCAP)

Active Features

Available (Anti-lock Braking System)

E B D:

Available (Electronic Brakeforce Distribution)

Passive Features

Airbags:

Front airbags standard; side airbags optional on some trims

Seatbelts:

Pre-tensioner and force limiter seatbelts

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/CD player with optional AUX input or upgraded infotainment systems on later models/trims.

Driver Assistance

Cruise Control:

Available on higher trim levels and specific markets.

Connectivity

Usb Port:

Not standard on all models; typically found on aftermarket or higher-spec infotainment systems.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type (refer to manual).

Air Filter Replacement:

Inspect every 10,000-15,000 km, replace as needed or every 30,000-40,000 km.

Spark Plug Replacement:

Varies by spark plug type (standard vs. iridium); typically 40,000-100,000 km.

Timing Belt Replacement:

Crucial for 1KR-FE and K3-VE engines. Interval typically 90,000-100,000 km or 5-7 years. Manual provides detailed procedure.

Fluid Specifications

Engine Oil Specification:

0W-20, 5W-20, 5W-30, or 10W-30 API SN/SM/SL or ILSAC GF-5 (refer to manual for exact grade and capacity).

Coolant Specification:

Toyota Super Long Life Coolant (SLLC) or equivalent (50/50 mix of ethylene glycol and distilled water).

Brake Fluid Specification:

DOT 3 or DOT 4 (refer to manual for specific type).

Known Issues

Ignition Coils:

Intermittent misfires can sometimes be related to failing ignition coils, especially on the 1KR-FE engine.

Catalytic Converter:

Early models may experience premature catalytic converter failure if engine running issues are not addressed.

Air Conditioning:

Occasional compressor clutch issues or refrigerant leaks.

Suspension Bushings:

Worn suspension bushings can lead to knocking noises over bumps, particularly in older vehicles.

📚 Vehicle History

Brand Heritage

Daihatsu Specialization:

Daihatsu is known for producing compact and kei cars, with a reputation for reliability and efficiency.

Model Evolution

Generation M300 Introduction:

The M300 generation, launched in late 2004 (as a 2005 model), represented a significant redesign with a more modern and rounded exterior styling.

Platform Sharing:

The Boon nameplate is used by Toyota in some markets, indicating a platform-sharing agreement between Daihatsu and Toyota.

Production

Manufacturing Location:

Primarily manufactured in Japan.

🏆 Awards & Recognition

Recognitions

Fuel Efficiency Awards:

Daihatsu models, including the Sirion/Boon, frequently receive recognition for excellent fuel economy in their class.

Ratings

Reliability Ratings:

Daihatsu vehicles generally maintain good reliability ratings in various consumer surveys, especially in markets where they are prevalent.