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Daihatsu Sirion 2004-2010 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Sirion Generation Code: M300 Model Years Covered: 2004, 2005, 2006, 2007, 2008, 2009, 2010 Codes Internal Designation: M300 Series 👋 Introduction Market Position...
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Sku: 492492
Daihatsu Sirion 2004-2010 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Sirion
Generation Code:
M300
Model Years Covered:
2004, 2005, 2006, 2007, 2008, 2009, 2010
Codes
Internal Designation:
M300 Series
👋 Introduction
Market Position
Segment:
Compact Hatchback / City Car
Key Selling Points:
Fuel efficiency, maneuverability, affordability, practicality.
Competitive Analysis
Direct Competitors:
Toyota Yaris, Honda Fit/Jazz, Suzuki Swift, Hyundai i10, Kia Picanto.
Key Features
Vehicle Focus:
Designed for urban environments, offering a balance of compact size and interior space.
Manual Utility:
Provides essential information for maintaining and repairing the vehicle, saving costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair for Daihatsu Sirion (2004-2010)
Page Count
Estimated Pages:
Extensive (Specific count not provided, but described as 'complete' and 'detailed')
Manual Type
Type:
Workshop Service Repair Manual / Factory Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed coverage of engine assembly, disassembly, components, and diagnostics.
Engine Electrical:
Comprehensive diagrams and troubleshooting for the engine's electrical systems.
Emission Control:
Information on emission systems, components, and related diagnostics.
Fuel System:
In-depth coverage of fuel delivery, injection, and components.
Suspension:
Details on front and rear suspension systems, components, and alignment.
Clutch System:
Repair and maintenance procedures for the clutch system.
Manual Transaxle:
Complete service and repair information for manual transmissions.
Automatic Transaxle:
Comprehensive coverage of automatic transmission repair and maintenance.
Driveshaft Axle:
Information on driveshafts, CV joints, and axle components.
Steering System:
Details on steering gear, power steering, and related components.
Brake System:
In-depth coverage of hydraulic, disc, and drum brake systems.
Body Interior Exterior:
Procedures for body panel repair, interior trim, and exterior components.
Body Electrical:
Wiring diagrams and troubleshooting for body electrical systems (lights, accessories, etc.).
Restraint System:
Information on airbags, seatbelts, and related safety systems.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections.
Troubleshooting:
Diagnostic procedures for identifying and resolving common and complex issues.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation.
Diagnostics:
Procedures for diagnosing engine performance, electrical faults, and mechanical issues.
Wiring Schematics:
Detailed electrical wiring diagrams for all vehicle systems.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds.
Target Audience:
Suitable for both DIY enthusiasts and experienced professional mechanics.
📊 Manual Specifications
File Format
Format:
PDF
Software Requirements:
Adobe PDF Reader, WinZip (for extraction if compressed)
Print Quality
Printability:
Fully Printable
Zoom Functionality:
YES (Zoom IN/OUT)
Binding Type
Binding:
Digital (PDF - Print as needed)
Paper Type
Paper:
N/A (Digital format)
Delivery
Delivery Method:
Instant Download
Compatibility
Operating Systems:
Compatible with all Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Family:
K3-VE (likely based on common Daihatsu engines of the era)
Displacement:
Typically 1.3 Liters (1298 cc)
Configuration:
Inline 4-Cylinder
Valvetrain:
DOHC 16-Valve
Performance
Horsepower Range:
Approximately 85-95 PS (63-70 kW) depending on market and specific tune.
Torque Range:
Around 120-130 Nm (89-96 lb-ft)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transaxle
Optional
Transmission Type:
4-speed Automatic Transaxle
Features
Drive Layout:
Front-Wheel Drive (FWD)
📐 Dimensions
Exterior
Length:
Approx. 3600-3670 mm (Varies slightly by market/trim)
Width:
Approx. 1660-1665 mm
Height:
Approx. 1540-1550 mm
Wheelbase:
Approx. 2370-2430 mm (Varies slightly by market/trim)
Weights
Curb Weight Range:
Approx. 900-1000 kg
🛡️ Safety Features
Ratings
Crash Test Results:
Varies by market and testing agency. Refer to specific regional safety reports.
Active Features
ABS:
Available (Optional on some trims/markets)
E Brake Force Distribution:
Electronic Brake-force Distribution (EBD) may be available with ABS.
Passive Features
Airbags:
Driver and Front Passenger Airbags standard; side airbags optional on some models.
Seatbelts:
3-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, with higher trims offering upgraded sound systems and auxiliary input.
Navigation:
Rarely standard; optional navigation systems were available on higher trim levels in certain markets.
Driver Assistance
Cruise Control:
Available on select higher trim levels.
Connectivity
Bluetooth:
Not widely available on base models; potentially present on late-model higher trims or as an aftermarket addition.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 miles (8,000-16,000 km) or 6-12 months, consult manual for specifics.
Air Filter Replacement:
Recommended every 15,000-30,000 miles (24,000-48,000 km).
Spark Plug Replacement:
Varies by plug type (standard vs. iridium), typically 30,000-100,000 miles.
Fluid Specifications
Engine Oil Type:
API SL or higher, SAE 0W-20, 5W-20, or 5W-30 (specific viscosity depends on climate, consult manual for region-specific recommendations).
Engine Oil Capacity:
Approximately 3.7 Liters (3.9 US Quarts) with filter change.
Coolant Type:
Toyota Super Long Life Coolant (Pink) or equivalent ethylene glycol-based coolant.
Transmission Fluid Type Manual:
API GL-4, SAE 75W-90 Gear Oil (check manual for exact specification).
Transmission Fluid Type Automatic:
Dexron III or equivalent ATF (Automatic Transmission Fluid) - consult manual for exact type.
Known Issues
Common Problems:
Wear items like brake pads, discs, and suspension components as expected for age and mileage.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu, a subsidiary of Toyota, is known for producing reliable, compact, and fuel-efficient vehicles.
Model Evolution
Sirion Generations:
The 2004-2010 model represents the second generation (M300) of the Sirion, a global model often rebadged.
Production
Manufacturing Location:
Primarily Japan, with potential production in other Daihatsu/Toyota facilities globally.
🏆 Awards & Recognition
Recognitions
Awards:
Specific awards for the Sirion of this generation are not widely publicized, but it generally received positive reviews for its practicality and value in the subcompact segment.
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