Segment:
Compact SUV / Kei SUV (depending on market classification)
Target Audience:
Enthusiasts, DIY mechanics, professional repair shops
Competitors 1991:
Suzuki Samurai, Geo Tracker, Toyota Hilux Surf (in some markets)
Vehicle Focus:
Off-road capability, rugged utility, compact size
Manual Value:
Essential for maintaining peak performance and longevity of the Daihatsu Sportrak.
Engine:
Full overhaul, diagnostics, timing, cooling, lubrication, emissions
Transmission:
Manual and Automatic gearbox repair, clutch, driveline
Chassis And Suspension:
Front and rear suspension, steering, brakes, wheel alignment
Electrical System:
Wiring diagrams, ignition, charging, lighting, accessories, diagnostics
Body And Frame:
Body panel removal/installation, interior trim, glass, chassis repair
Fuel System:
Fuel pump, injectors/carburetor, fuel lines, fuel tank, evaporative emissions system.
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication points
Troubleshooting:
Diagnostic flowcharts, common problems and solutions
Repair:
Component overhaul, assembly/disassembly procedures, specifications
Diagnostics:
Engine performance, electrical faults, system checks
Torque Specs:
Detailed torque specifications for all critical fasteners and assemblies.
Depth:
Comprehensive from basic tune-ups to complete engine and transmission rebuilds, including detailed electrical schematics and torque specifications.
Diagnostic Tools:
Information on standard diagnostic tools and procedures, though OBD-I/OBD-II systems are rudimentary or non-existent for this era.
Searchability:
Searchable text for quick information retrieval
Print Quality:
High-resolution scans, suitable for printing
Binding:
N/A (Digital Format)
Paper:
N/A (Digital Format)
Pages:
Estimated 500-700 pages (typical for factory service manuals of this era)
Coverage Scope:
Covers all aspects of vehicle maintenance, repair, and diagnostics for the specified model year and variants.
Engine Code:
HD-C (Common variant)
Engine Type:
Inline 4-cylinder, SOHC (Single Overhead Camshaft)
Displacement:
1589 cc (1.6 Liters)
Horsepower:
Approx. 80-85 HP (at 5000-5500 RPM, varies by market/tuning)
Torque:
Approx. 120-125 Nm (at 3000-3500 RPM, varies by market/tuning)
Fuel Delivery:
Multi-point Fuel Injection (MPI) or Carburetor (depending on market and specific sub-model)
Fuel Type:
Unleaded Gasoline
Ignition System:
Electronic Ignition System (EIS)
Emissions Control:
Catalytic Converter, EGR (Exhaust Gas Recirculation)
Transmission Type:
5-speed Manual Transmission
Transmission Type:
4-speed Automatic Transmission
Drivetrain:
Part-time 4-Wheel Drive (4WD) with optional Free-wheeling Hubs
Transfer Case:
2-speed Transfer Case with Hi/Lo range
Manual Fluid Spec:
API GL-4, SAE 75W-90 (typical, consult manual for exact spec)
Automatic Fluid Spec:
Dexron III (typical, consult manual for exact spec)
Length:
Approx. 3905 mm (153.7 in)
Width:
Approx. 1690 mm (66.5 in)
Height:
Approx. 1720 mm (67.7 in) (Hardtop)
Wheelbase:
Approx. 2300 mm (90.6 in)
Curb Weight:
Approx. 1100-1250 kg (2425-2755 lbs)
Gross Vehicle Weight Rating:
Approx. 1700 kg (3748 lbs)
Cargo Volume:
Variable depending on seating configuration, typically good for its class.
Crash Test Results:
Limited official crash test data available for this specific model year from major agencies like NHTSA/Euro NCAP.
Braking System:
Front ventilated disc brakes, Rear drum brakes.
Steering System:
Recirculating ball steering.
Seat Belts:
Front 3-point seat belts, rear lap belts.
Body Construction:
Body-on-frame construction for durability.
Audio System:
Basic AM/FM Radio with Cassette Player, optional CD player in later versions or aftermarket.
Gauges:
Standard instrumentation including speedometer, tachometer (optional on some trims), fuel gauge, temperature gauge, oil pressure warning light.
ABS:
Anti-lock Braking System (ABS) typically optional or unavailable on base models.
Traction Control:
Not typically available.
Connectivity Features:
Limited to basic 12V power outlet.
Oil Change:
Every 5,000 - 7,500 km (3,000 - 5,000 miles) or 6 months.
Air Filter Replacement:
Every 15,000 - 20,000 km (9,000 - 12,000 miles) or 12 months.
Spark Plug Replacement:
Every 20,000 - 30,000 km (12,000 - 18,000 miles).
Timing Belt Replacement:
Every 80,000 - 100,000 km (50,000 - 60,000 miles) or 5-7 years (critical item).
Engine Oil Capacity:
Approx. 3.8 Liters (4.0 US Quarts) with filter (Consult manual for exact)
Engine Oil Type:
10W-30 or 10W-40 (API SG or higher) (Consult manual for exact)
Coolant Capacity:
Approx. 5.0 Liters (5.3 US Quarts) (Consult manual for exact)
Brake Fluid Type:
DOT 3 or DOT 4
Common Problems:
Rust on chassis and body, wear in suspension components, starter motor issues, carburetor clogging (on older models), clutch wear.
Electrical Quirks:
Age-related wiring degradation, corrosion in connectors.
4Wd System:
Check transfer case and hub operation, lubrication of drivetrain components.
Daihatsu Legacy:
Daihatsu, a Japanese manufacturer, has a long history specializing in small, efficient, and often rugged vehicles.
Sportrak Generations:
The F300 series (including the 1991 model) represents an early generation of Daihatsu's compact off-road vehicles, later evolving into the Terios.
Manufacturing Location:
Japan
Production Years:
F300 series generally produced from late 1980s to mid-1990s.
Vehicle Awards:
While not a highly awarded vehicle in its segment, the Sportrak was recognized for its affordability and go-anywhere capability by enthusiasts and publications focused on off-road vehicles.
Reliability Perception:
Generally considered reliable with proper maintenance, common issues are typical for vehicles of its age and design.
Manual Certification:
Factory Original (OEM) documentation, providing the highest level of accuracy and detail for repair and maintenance.
