Segment:
Compact SUV / Off-road Utility Vehicle
Target Audience:
Enthusiasts seeking reliable, capable, and affordable off-road vehicles.
Key Competitors:
Suzuki Samurai/Jimny, Jeep Wrangler, Toyota RAV4 (early models), Mitsubishi Pajero/Montero.
Vehicle Appeal:
Compact size, rugged body-on-frame construction, capable 4x4 system, affordability, and off-road prowess.
Manual Value Proposition:
Provides essential, in-depth technical information for maintenance, repair, and customization, empowering owners to maintain their vehicle's performance and longevity.
Applicable Years:
1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998
Type:
Workshop Service Repair Manual
Download Method:
Instant Digital Download
Accessibility:
Viewable on Windows, Mac, Linux OS
Engine Management:
Complete engine diagnostics, repair, and overhaul procedures for both petrol and diesel engines. Includes fuel system, ignition system, cooling system, lubrication system, emission controls.
Drivetrain:
Detailed coverage of the 4-wheel drive system (including transfer case and differentials), clutch, gearbox (manual and automatic), and drive shafts.
Suspension Steering:
Front and rear suspension components, steering system, alignment specifications, and troubleshooting.
Brakes:
Front and rear brake system components (discs and drums), hydraulic system, ABS (if equipped), adjustment, and repair.
Electrical System:
Wiring diagrams, component locations, starter motor, alternator, battery, lighting, fuses, relays, and instrument cluster diagnostics.
Body Interior:
Body panel removal and installation, interior trim, seats, doors, windows, locks, and HVAC system.
Diagnostics Troubleshooting:
Comprehensive diagnostic procedures, fault codes (if applicable), and troubleshooting guides for all major systems.
Maintenance:
Periodic maintenance schedules, fluid changes (oil, coolant, brake fluid, gearbox oil), filter replacements, and general upkeep.
Repair Rebuild:
Step-by-step instructions for component removal, disassembly, inspection, repair, assembly, and installation for virtually all vehicle parts.
Adjustments Settings:
Detailed procedures for adjustments to brakes, clutch, carburetor (if applicable), ignition timing, and suspension alignment.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair and adjustment procedures.
Depth:
Highly detailed, comprehensive coverage suitable for professional mechanics and experienced DIY enthusiasts. Includes exploded diagrams, torque specifications, wear limits, and diagnostic flowcharts.
Petrol Engine:
1.6L (1590cc) Inline-4 SOHC (HC-C series)
Petrol Engine Power:
Approximately 77-95 HP (depending on market and specific variant)
Petrol Engine Torque:
Approximately 120-135 Nm (depending on market and specific variant)
Diesel Engine:
2.0L (1998cc) Inline-4 SOHC Turbocharged Diesel (HD-C series)
Diesel Engine Power:
Approximately 83 HP
Diesel Engine Torque:
Approximately 167 Nm
Fuel Induction:
Carburetor (early petrol models), Electronic Fuel Injection (later petrol models), Indirect Injection (diesel).
Ignition System:
Distributor-based ignition system.
Fuel Type:
Unleaded gasoline (petrol), Diesel fuel.
Gearbox Type:
5-speed Manual Transmission
Gearbox Type:
4-speed Automatic Transmission
Transfer Case:
2-speed transfer case with selectable 2WD High, 4WD High, 4WD Low range.
Clutch:
Hydraulically operated single dry plate clutch (manual).
Length:
Approx. 3860 mm (Short Wheelbase Hardtop)
Height:
Approx. 1715 mm (Hardtop)
Wheelbase:
Approx. 2250 mm (Short Wheelbase)
Curb Weight:
Approx. 1150 - 1300 kg (depending on body style and configuration)
Gross Vehicle Weight Rating:
Approx. 1700 kg
Cargo Volume:
Varies by body style (Hardtop, Soft Top, Convertible)
Crash Test Data:
Limited official crash test data available for this era and segment, generally considered to have basic safety features.
Braking System:
Front disc brakes, rear drum brakes. Optional ABS on some later models.
Suspension:
Front independent suspension (coil springs over shock absorbers), rear 5-link solid axle with coil springs for better ride comfort compared to leaf springs.
Seatbelts:
Standard seatbelts, possibly with pre-tensioners on later models.
Body Structure:
Body-on-frame construction providing inherent structural integrity.
Audio System:
Basic AM/FM radio and cassette player, with optional CD player on higher trims or later models. Speakers typically located in doors and dash.
ABS:
Anti-lock Braking System (ABS) was an optional feature, generally found on higher-spec models from the mid-to-late 1990s.
Connectivity Features:
Limited to basic functionality. No advanced Bluetooth, USB, or smartphone integration.
Engine Oil Change:
Every 5,000-7,500 km or 6 months, whichever comes first (refer to manual for exact specification based on oil type and usage).
Air Filter Replacement:
Every 15,000-20,000 km or annually.
Spark Plugs Replacement:
Every 30,000-40,000 km (petrol engines).
Timing Belt Replacement:
Crucial item for HC-C petrol engines, typically every 80,000-100,000 km or 5-7 years. HD-C diesel engines use a timing chain which is generally maintenance-free but requires inspection.
Engine Oil Type:
API SG or SH, SAE 10W-30 or 10W-40 recommended (refer to manual for exact specifications).
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water.
Transmission Oil Manual:
GL-4 gear oil, SAE 75W-90 or 80W-90.
Transmission Oil Automatic:
Dexron II or equivalent ATF.
Differential Oil:
GL-5 gear oil, SAE 80W-90 or 90.
Common Problems:
Rust on body panels and chassis, clutch wear (especially on manual transmissions), potential for head gasket issues on older petrol engines, aging of rubber components (bushings, hoses), transfer case lever wear. Diesel engines can be robust but require timely maintenance.
Daihatsu Heritage:
Daihatsu, a subsidiary of Toyota, is known for producing small, economical, and reliable vehicles, often with a focus on utility and off-road capability.
Sportrak Lineage:
Evolved from the Daihatsu Rocky (Rugger), offering a more modern and refined chassis with improved on-road manners while retaining off-road capability.
Manufacturing Location:
Primarily manufactured in Japan.
Facelift Updates:
Minor styling updates and feature enhancements throughout its production run, particularly around engine upgrades and interior refinements.
