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Daihatsu Terios 2 J211 2006-2014 Service Repair Manual

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This manual covers the Daihatsu Terios, specifically the 2nd Generation models produced between 2006 and 2014, identified by the J211 chassis code. The Terios is a compact crossover SUV known...
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Daihatsu Terios 2 J211 2006-2014 Service Repair Manual
This manual covers the Daihatsu Terios, specifically the 2nd Generation models produced between 2006 and 2014, identified by the J211 chassis code. The Terios is a compact crossover SUV known for its blend of practicality, affordability, and genuine four-wheel-drive capability, making it a versatile choice for individuals and families. Daihatsu's specialization in compact and lightweight vehicles is evident in the Terios' robust construction and reliable engines, offering a more accessible entry point compared to some competitors. Its design prioritizes utility, providing ample cargo space and a comfortable ride, further enhanced by its respectable ground clearance for light off-road excursions. This comprehensive workshop service repair manual, presented in English, provides detailed information essential for the maintenance and repair of your Daihatsu Terios. It covers all major systems, including the engine (3SZ-VE 1.5L), transmission (manual and automatic), drivetrain, suspension, steering, brakes, electrical systems, HVAC, and safety features. The manual includes step-by-step repair procedures, diagnostic guides for troubleshooting, overhaul instructions, and scheduled maintenance recommendations. With its searchable and printable format, this manual serves as an invaluable resource for owners, mechanics, and technicians to ensure the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation:
2nd Generation
Chassis Code:
J211
Model Years Covered:
2006-2014
👋 Introduction
Market Position
Vehicle Segment:
Compact Crossover SUV
Target Audience:
Individuals and families seeking a capable, compact, and fuel-efficient SUV with off-road potential.
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Suzuki Vitara, Nissan X-Trail (early models).
Key Features
Value Proposition:
Offers a blend of practicality, affordability, and genuine four-wheel-drive capability in a compact SUV package.
Distinguishing Traits:
Robust construction, reliable engines, and often a more affordable entry point compared to some Japanese competitors.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF Download
Page Count
Estimated Page Count:
Typically 800-1200+ pages, providing exhaustive detail. Exact count not provided in product info but reflects typical professional service manual size for this vehicle.
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine repair, overhaul, diagnostics, cooling system, lubrication system, fuel system, ignition system, emissions control.
Transmission:
Manual and Automatic transmission repair, overhaul, diagnostics, fluid specifications, shift control.
Drivetrain:
Four-wheel drive (4WD) system, transfer case, differentials (front and rear), drive shafts, CV joints, propeller shafts.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, ball joints, bushings, alignment specifications.
Steering:
Power steering system components, pump, rack and pinion, steering column, alignment.
Brakes:
Front and rear brake systems (disc/drum), ABS, brake fluid specifications, master cylinder, calipers, pads, rotors, hydraulic lines.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting, fuses, relays, wiring diagrams, ECU, sensors.
Body And Chassis:
Body panel repair, doors, windows, mirrors, interior trim, underbody, frame diagnostics.
HVAC:
Heating, Ventilation, and Air Conditioning system components, refrigerant, diagnostics.
Safety Systems:
Airbag system diagnostics and replacement, seat belt mechanisms.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, brake inspection, tire rotation.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation, symptom-based troubleshooting guides.
Repair:
Step-by-step repair instructions for all major mechanical and electrical components, including disassembly, reassembly, and adjustment.
Diagnostics:
Detailed diagnostic procedures, including use of scan tools, multimeter usage, and component testing.
Overhaul:
Complete engine and transmission overhaul procedures, including specifications for clearances and tolerances.
Technical Depth
Depth:
Comprehensive, covering basic to advanced repair and diagnostics. Suitable for professional technicians and advanced DIY enthusiasts.
Diagnostic Tools Required:
Basic hand tools, diagnostic scan tool (OBD-II compatible), multimeter, pressure gauges (fuel, coolant, oil), specialized tools for certain procedures (e.g., bearing pullers, spring compressors - detailed in manual).
📊 Manual Specifications
File Format
File Format:
Digital PDF
Searchability:
Searchable text content within the PDF for quick information retrieval.
Printability:
Printable pages for offline use or hard copy reference.
Digital Delivery:
Instant download post-purchase.
Binding Type
Binding Type:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
3SZ-VE
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, VVT-i
Displacement:
1.5 Liters (1495 cc)
Bore X Stroke:
72.0 mm x 91.8 mm
Compression Ratio:
10.0:1
Horsepower Output:
Approx. 107-109 PS (metric horsepower) @ 6000 rpm (varies slightly by market/tune)
Torque Output:
Approx. 14.4-14.7 kgf-m (141-144 Nm) @ 4400 rpm (varies slightly by market/tune)
Performance
Fuel Type:
Unleaded Gasoline
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Sequential Multi-point Injection
Recommended Octane:
91 RON or higher (check local market recommendations)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
Drivetrain Options:
Part-time Four-Wheel Drive (4WD) with center differential lock (often selectable) or Rear-Wheel Drive (RWD) on some models.
Transmission Fluid Type Auto:
Dexron III or equivalent (consult specific manual for exact part number, e.g., Toyota Genuine ATF Type T-IV or equivalent is common for similar era Daihatsu/Toyota transmissions)
Transmission Fluid Type Manual:
GL-4 SAE 75W-90 or SAE 80W-90 gear oil (consult specific manual)
📐 Dimensions
Exterior
Length:
Approx. 4,195 mm
Width:
Approx. 1,690 mm
Height:
Approx. 1,705 mm
Wheelbase:
Approx. 2,580 mm
Ground Clearance:
Approx. 190-200 mm
Weights
Curb Weight:
Approx. 1,350 - 1,450 kg (depending on trim and drivetrain)
Cargo
Cargo Volume Rear Seats Up:
Variable, typically around 300-350 liters (estimated)
Cargo Volume Rear Seats Folded:
Significantly expanded, enabling transport of larger items.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by market and specific test. Early models may have fewer advanced safety features. Consult relevant safety agencies (e.g., Euro NCAP, JNCAP) for specific results.
Active Features
ABS:
Available on most models, often standard.
Ebs:
Electronic Brake-force Distribution (EBD) often coupled with ABS.
Passive Features
Airbags:
Front driver and passenger airbags standard on most models. Side airbags and curtain airbags may be optional on higher trims.
Seatbelts:
3-point ELR seatbelts with pre-tensioners and force limiters for front occupants.
Child Seat Anchors:
ISOFIX/LATCH child seat anchorage points in rear seats.
💡 Technology Features
Infotainment
Head Unit:
Factory-fitted radio/CD player, often with MP3 compatibility. Higher trims may feature optional DVD or touch-screen units. Aux input common.
Speakers:
Typically 4-6 speaker system, depending on trim level.
Driver Assistance
Parking Sensors:
Optional on some higher trim levels.
Cruise Control:
Available on most automatic transmission models and higher trim manual models.
Connectivity
Bluetooth:
Optional on later models or as an aftermarket addition.
Usb Port:
Rarely standard on early models; often an aftermarket addition or found on later year specific trims.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 10,000 km or 6 months, whichever comes first (recommend checking manual for specific conditions).
Oil Filter Replacement:
At every oil change.
Air Filter Replacement:
Every 20,000-40,000 km or as needed based on driving conditions.
Cabin Air Filter Replacement:
Every 20,000-40,000 km or annually.
Spark Plug Replacement:
Typically 80,000-100,000 km for iridium-tipped plugs, or sooner for conventional plugs (check manual).
Fluid Specifications
Engine Oil Type:
0W-20 or 5W-30 API SN/SP or ILSAC GF-5/GF-6 (check manual for specific viscosity grade and API rating).
Engine Oil Capacity:
Approx. 3.9 Liters (with filter change).
Coolant Type:
Ethylene Glycol based, P-HOAT (Phosphate-Hybrid Organic Acid Technology) or OAT coolant - typically pink or red. (e.g., Toyota Super Long Life Coolant or equivalent).
Coolant Capacity:
Approx. 5.0-5.5 Liters.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Engine Minor:
Occasional rough idling due to carbon buildup on throttle body or intake valves; spark plug fouling.
Engine Major:
While generally reliable, premature wear on timing chain guides and tensioners can occur if oil changes are neglected.
Transmission Minor:
Occasional hard shifts or delayed engagement in automatic transmissions, often related to fluid degradation or solenoid issues.
Suspension Wear:
Wear of bushings, ball joints, and tie rod ends are common due to the vehicle's intended use and age.
Electrical Quirks:
Corrosion on electrical connectors, particularly in humid climates, can lead to intermittent faults.
📚 Vehicle History
Brand Heritage
Daihatsu Specialization:
Daihatsu is known for its expertise in compact and lightweight vehicles, often with a focus on reliability and practicality.
Model Evolution
Terios Lineage:
The Terios has a history dating back to 1997, evolving from a more rugged, body-on-frame small SUV to a more modern unibody crossover for its second generation (J211).
Production
Manufacturing Locations:
Primarily manufactured in Japan and by licensed partners in other countries (e.g., Indonesia, India).
Global Availability:
Sold globally under various names, including Daihatsu Terios, Toyota Rush, and Toyota Cami (early generations).
🏆 Awards & Recognition
Recognitions
Specific Awards:
While not often winning major 'Car of the Year' awards, the Terios has consistently been recognized for its value, reliability, and off-road capability within its segment, particularly in markets where it's a primary choice for practical utility.
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