Engine Mechanical:
Engine assembly, disassembly, cylinder head, block, pistons, crankshaft, camshafts, timing system.
Engine Fuel System:
Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, fuel filter replacement.
Engine Cooling System:
Radiator, thermostat, water pump, coolant hoses, fan operation, pressure testing.
Engine Lubrication System:
Oil pump, oil filter, oil pan, oil passages, oil pressure testing.
Engine Ignition System:
Spark plugs, ignition coils, ignition timing, electronic ignition control.
Engine Emission Control:
EGR system, catalytic converter, O2 sensors, emission control devices and diagnostics.
Transmission Manual:
Clutch system, gearbox assembly, gear selection, synchronizers, bearings, seals.
Transmission Automatic:
Torque converter, planetary gear sets, valve body, hydraulic controls, ATF specifications.
Drivetrain 4Wd:
Transfer case operation, front and rear differentials, driveshafts, CV joints, 4WD system engagement.
Suspension Front:
MacPherson struts, control arms, ball joints, bushings, spring and shock absorber replacement.
Suspension Rear:
Multi-link or trailing arm system, shock absorbers, springs, bushings, alignment specifications.
Steering System:
Power steering pump, steering rack, tie rod ends, steering column, alignment procedures.
Brake System Front:
Disc brakes, caliper replacement, pad replacement, rotor resurfacing/replacement, brake fluid.
Brake System Rear:
Disc or drum brakes, caliper/wheel cylinder service, shoe/pad replacement, parking brake.
Electrical Charging System:
Alternator, battery, charging circuit diagnostics, voltage regulation.
Electrical Starting System:
Starter motor, starter solenoid, ignition switch, battery drain testing.
Electrical Lighting System:
Headlights, taillights, interior lights, turn signals, bulb types and replacement.
Electrical Accessories:
Wipers, horn, power windows, power locks, mirrors, audio system wiring.
Body Exterior:
Body panel removal/installation, door hinges, latches, glass replacement, trim pieces.
Body Interior:
Dashboard removal, seat removal, carpet replacement, headliner service.
HVAC System:
Heater core, AC compressor, evaporator, refrigerant lines, blower motor, climate control panel.
Safety Systems:
Airbag system components, SRS control module, seat belt servicing, pre-tensioners.
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures.
Transmission Rebuild:
Detailed steps for rebuilding both manual and automatic transmissions.
Brake Fluid Flush:
Procedures for bleeding brake systems and replacing brake fluid.
Timing Belt Replacement:
Specific instructions for replacing the engine timing belt and related components.
Suspension Alignment:
Front and rear suspension alignment specifications and adjustment procedures.
Diagnostics OBD Ii:
Procedures for using OBD-II scanners, interpreting diagnostic trouble codes (DTCs).
Troubleshooting Guides:
Systematic approaches to diagnosing and resolving common and uncommon vehicle faults.
Torque Specifications:
Comprehensive list of torque values for all critical fasteners.
Electrical Component Testing:
Methods for testing sensors, actuators, and electronic control units.
Special Tool Usage:
Identification and recommended usage of specialized tools required for specific repairs.
Depth:
Comprehensive (A-Z, all repairs)
Diagnostic Level:
Advanced Diagnostics and Troubleshooting
Repair Scope:
From basic fluid changes to complete engine and transmission rebuilds.
Oil Change Interval:
Typically every 5,000-10,000 km or 6-12 months (refer to manual for exact specification).
Engine Oil Type:
API SG/SH/SJ or higher, SAE 10W-30 or 5W-30 recommended (refer to manual for specific grade).
Transmission Fluid Change:
Manual: Every 40,000-80,000 km. Automatic: Every 40,000-60,000 km.
Coolant Type:
Ethylene glycol-based coolant (refer to manual for color/type specification).
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual).
Power Steering Fluid:
Dexron II/III compatible ATF or specific power steering fluid (refer to manual).
Common Wear Item:
Suspension bushings, ball joints, and tie rod ends due to its compact SUV nature and potential for off-road use.
Potential Engine Issue:
Timing chain wear or stretching on higher mileage K3-VE engines, leading to noise or performance issues.
Potential Transmission Issue:
Automatic transmission solenoid issues or internal wear on older/high-mileage units.
Oil Filter Example:
e.g., Daihatsu OEM 9004-89206-048, Bosch 3330, Wix 51365 (verify based on specific engine variant).
Air Filter Example:
e.g., Daihatsu OEM 17801-87101-000, Mann-Filter C26006/1 (verify).
