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DATSUN 240Z Service Repair Manual 1973

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The Datsun 240Z, produced in 1973 under the chassis code HLS30, is a celebrated inline-6 sports car renowned for its iconic sleek styling and exceptional value. This model, powered by...
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DATSUN 240Z Service Repair Manual 1973DATSUN 240Z Service Repair Manual 1973DATSUN 240Z Service Repair Manual 1973
The Datsun 240Z, produced in 1973 under the chassis code HLS30, is a celebrated inline-6 sports car renowned for its iconic sleek styling and exceptional value. This model, powered by the L24 engine, offered a compelling blend of European sports car aesthetics and performance at an accessible price point, establishing Datsun as a significant global automotive player. Its design philosophy emphasized driver engagement with its rear-wheel drive, independent suspension, and a powerful yet responsive engine. The 240Z competed effectively with established sports cars of its era, solidifying its legacy as a timeless automotive icon. This comprehensive service and repair workshop manual provides extensive coverage for all Datsun 240Z models. It details maintenance procedures, including oil changes, filter replacements, and tune-ups, alongside step-by-step repair instructions for all major mechanical and electrical components. The manual covers engine overhaul, transmission service, brake and suspension systems, and electrical diagnostics, featuring factory-style wiring diagrams and in-depth troubleshooting guides. Its purpose is to equip owners, mechanics, and technicians with the knowledge necessary for the proper maintenance, repair, and restoration of their 240Z, ensuring its continued performance and longevity.
🏷️ Basic Information
Identification
Make:
Datsun
Model:
240Z
Year:
1973
Codes
Chassis Code:
HLS30
Engine Code:
L24
👋 Introduction
Market Position
Era Context:
The 240Z was a revolutionary sports car that established Datsun (later Nissan) as a serious contender in the global automotive market, particularly in the affordable sports car segment.
Competitive Analysis
Competitors:
Competed with cars like the Triumph TR6, MG MGB GT, Chevrolet Corvette, and Porsche 914.
Key Features
Design Philosophy:
Iconic sleek styling, powerful inline-six engine, independent suspension, and rear-wheel drive for excellent handling.
Value Proposition:
Offered European sports car performance and aesthetics at a significantly lower price point.
📋 Manual Details
Coverage Areas
Models Covered:
All Datsun 240Z models
Regions Covered:
Global (specifications may vary slightly by market)
Page Count
Estimated Pages:
Extensive (typically 500+ pages for a comprehensive workshop manual)
Manual Type
Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnosis, tuning, and component repair for the L24 engine
Fuel System:
Carburetor (Hitachi SU) tuning and rebuild, fuel pump, lines, and tank service
Ignition System:
Distributor, coil, spark plugs, wiring, and timing adjustments
Cooling System:
Radiator, water pump, thermostat, hoses, and fan service
Exhaust System:
Manifold, pipes, muffler inspection and replacement
Transmission:
Manual (4-speed) and Automatic (3-speed) transmission overhaul, fluid changes, and diagnostics
Clutch:
Clutch disc, pressure plate, release bearing, and hydraulic system service
Brakes:
Front disc and rear drum brake inspection, repair, fluid flush, and emergency brake adjustments
Steering:
Steering rack, tie rods, steering column, and linkage maintenance and repair
Suspension:
Front and rear suspension components, bushings, ball joints, and shock absorber replacement
Wheels And Tires:
Wheel bearing service, tire pressure recommendations, and alignment procedures
Electrical System:
Starter, alternator, battery, lighting, gauges, and accessory circuits
Frame And Bodywork:
Body panel alignment, rust repair, door, hood, and trunk adjustments, interior trim
Wiring Diagrams:
Comprehensive, factory-style wiring schematics for all electrical systems
Fault Finding:
Extensive troubleshooting guides and diagnostic procedures for common and uncommon issues
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, tune-ups, lubrication
Repair:
Step-by-step repair instructions for all major mechanical and electrical components
Rebuild:
Complete engine, transmission, and carburetor rebuild procedures
Adjustment:
Carburetor idle speed and mixture, ignition timing, brake adjustments, clutch pedal free play
Diagnostics:
System diagnosis using visual inspection, testing, and troubleshooting charts
Technical Depth
Depth:
Comprehensive, professional-level coverage suitable for complete vehicle restoration and repair
📊 Manual Specifications
File Format
Compatibility:
Compatible with all operating systems (Windows 95 and later, macOS)
Print Quality
Image Quality:
High-quality pictures and diagrams for clear visual guidance
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-cylinder, SOHC
Displacement:
2393 cc (2.4 Liters)
Bore X Stroke:
83.0 mm x 73.7 mm
Compression Ratio:
8.3:1 (typical)
Performance
Horsepower Net:
151 hp @ 5600 rpm (SAE Net)
Torque Net:
180 lb-ft @ 4400 rpm (SAE Net)
Fuel System
Carburetion:
Dual Hitachi SU HMB 46P (or similar variants) side-draft carburetors
Fuel Type:
Unleaded gasoline (recommendation for modern fuels may differ)
Ignition System
Ignition Type:
Distributor with points and condenser (upgrade to electronic ignition often performed)
🔧 Transmission
Standard
Type:
4-speed manual transmission
Optional
Type:
3-speed automatic transmission (e.g., Nissan/JATCO 3N71B)
Features
Clutch Type:
Hydraulic single dry plate
📐 Dimensions
Exterior
Length:
163.8 inches (4161 mm)
Width:
64.2 inches (1631 mm)
Height:
50.6 inches (1285 mm)
Wheelbase:
90.7 inches (2301 mm)
Weights
Curb Weight:
Approx. 2,490 - 2,600 lbs (1130 - 1180 kg)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited data available by modern standards; vehicle designed with passive safety features of its era.
Active Features
Braking System:
Front disc brakes, Rear drum brakes
Passive Features
Seat Belts:
Standard lap and shoulder belts
Steering Column:
Collapsible steering column
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio with optional 8-track player (typically aftermarket upgrades common)
Driver Assistance
Features:
None by modern standards (focus on driver engagement and mechanical feedback)
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 miles or 6 months (recommendation, consult manual for exact details)
Ignition Tune Up:
Every 12,000 - 15,000 miles (points, condenser, spark plugs)
Transmission Fluid:
Every 24,000 miles or 24 months
Fluid Specifications
Engine Oil:
API SG or SH rated 10W-30 or 10W-40 (check manual for precise recommendations, modern oils may vary)
Coolant:
50/50 mixture of ethylene glycol antifreeze and distilled water
Brake Fluid:
DOT 3 or DOT 4 brake fluid
Transmission Fluid Manual:
GL-4 Gear Oil (e.g., SAE 75W-90 or 80W-90)
Transmission Fluid Automatic:
Dexron III (or equivalent) automatic transmission fluid
Known Issues
Rust:
Prone to rust in common areas: lower rocker panels, rear wheel arches, floor pans, strut towers.
Carburetor:
Hitachi SU carburetors can be finicky and require regular tuning; diaphragm issues are common.
Electrical:
Aging wiring harnesses can lead to intermittent issues; grounding points can corrode.
Cooling System:
Radiator and hoses can degrade over time, leading to leaks.
📚 Vehicle History
Brand Heritage
Datsun Legacy:
Datsun, the export brand for Nissan, gained significant global recognition with the success of the Fairlady Z (240Z).
Model Evolution
First Generation:
The 240Z (S30 chassis) was introduced in 1969 for the 1970 model year, with the 1973 model representing a refinement of the original design.
Production
Production Years:
1969-1973 (for the 240Z variant)
Manufacturing Locations:
Japan
🏆 Awards & Recognition
Recognitions
Automotive Icon:
Widely regarded as an automotive icon and a pivotal model in the history of sports cars. Often cited in 'best of' lists for its era.
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