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Datsun 510 PL521 1968 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Datsun Model: 510 PL521 Year: 1968 Codes Chassis Code: PL521 👋 Introduction Market Position Target Audience: Datsun 510 PL521 owners, DIY enthusiasts, independent repair shops,...
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Type: Truck
Vendor:
Sku: 457492
Datsun 510 PL521 1968 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Datsun
Model:
510 PL521
Year:
1968
Codes
Chassis Code:
PL521
👋 Introduction
Market Position
Target Audience:
Datsun 510 PL521 owners, DIY enthusiasts, independent repair shops, classic car restorers.
Competitive Analysis
Value Proposition:
Provides professional-level repair and maintenance information, enabling significant cost savings on labor.
Key Features
Feature Highlight:
Complete, intact, and accurate information identical to that used by professional technicians.
Feature Highlight 2:
Easy-to-follow instructions with clear diagrams and troubleshooting guidance.
📋 Manual Details
Coverage Areas
Primary Coverage:
All Datsun 510 PL521 1968 models, engines, trims, and transmission types.
Page Count
Estimated Page Count:
Hundreds of pages (typical for workshop manuals of this era)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service:
Full service, repair, diagnostics, and rebuilding procedures for all applicable engines.
Transmission Service:
Repair, maintenance, and overhaul for all transmission types (manual and potentially automatic).
Brake System:
Service, repair, and adjustment procedures for the braking system.
Electrical System:
Comprehensive coverage including wiring diagrams, component testing, and troubleshooting.
Suspension:
Maintenance, repair, and alignment procedures for the suspension system.
Steering:
Service and repair procedures for the steering system.
Cooling System:
Maintenance, repair, and troubleshooting of the cooling system components.
Fuel System:
Repair and maintenance of the fuel injection and fuel delivery systems.
Emission System:
Information related to emission control systems of the era.
Chassis Body:
Repair and maintenance of the vehicle chassis and body components.
Interior:
Information related to interior components and trim.
Differential Drive:
Service and repair for the differential and drive axle components.
Axle:
Service and repair of front and rear axles.
Procedures Included
General Maintenance:
Routine checks, adjustments, and preventative maintenance procedures.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving faults.
Repair Procedures:
Detailed, step-by-step instructions for all repair tasks.
Disassembly Assembly:
Instructions for taking apart and reassembling various vehicle components.
Cleaning Reinstalling:
Guidance on cleaning components and proper reinstallation techniques.
Periodic Lubrication:
Schedule and specifications for lubrication points.
Technical Depth
Depth:
Comprehensive, covering diagnostics, repair, and rebuilding, mirroring professional shop practices.
Diagrams Illustrations:
Hundreds of detailed diagrams, drawings, and photos to guide procedures.
Specifications:
Includes critical technical specifications for all components and systems.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality:
Full Printable
Zoom Capability:
Zoom IN/OUT supported
Delivery Method:
Instant Download
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility:
All Versions of Windows & Mac
Binding Type
Binding:
Digital (PDF download, not a physical book)
Paper Type
Paper:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Datsun L-Series (likely L13, L16, or L20 variations for the PL521 platform)
Performance
Horsepower Range:
Typically 70-95 HP (depending on specific engine variant and tuning)
Torque Range:
Typically 75-100 lb-ft (depending on specific engine variant)
Fuel System
Fuel Delivery:
Carbureted (e.g., Hitachi downdraft carburetors) or early fuel injection systems depending on market and specific model year variants within 1968.
Engine Details
Configuration:
Inline 4-cylinder, SOHC (Single Overhead Camshaft)
Displacement Options:
Common displacements for this era include 1.3L, 1.5L, and 1.6L.
🔧 Transmission
Standard
Type:
4-speed Manual Transmission
Optional
Type:
3-speed Automatic Transmission (less common but potentially available)
Features
Clutch Type:
Single dry-plate, diaphragm spring clutch
📐 Dimensions
Exterior
Body Style:
Pickup Truck (Light Commercial Vehicle)
Weights
Curb Weight:
Approx. 2,200 - 2,400 lbs (depending on configuration)
🛡️ Safety Features
Ratings
Safety Standards:
Reflects safety standards of the late 1960s; equipped with basic safety features of the era.
Active Features
Active Safety:
Hydraulic drum brakes (front discs likely optional or later model year)
Passive Features
Passive Safety:
Seat belts (may be optional or lap belts only), padded dashboard.
💡 Technology Features
Infotainment
Audio System:
Original factory AM radio (optional), potential for aftermarket installations.
Driver Assistance
Driver Aid:
None (vehicle era predates modern driver assistance systems).
Connectivity
Connectivity Features:
None (vehicle era predates modern connectivity features).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 miles or 6 months, depending on driving conditions.
Fluid Specifications
Engine Oil:
API SE/SF or equivalent, SAE 10W-30 or 20W-50 (check specific manual for climate recommendations)
Transmission Fluid Manual:
API GL-4 Gear Oil, SAE 80W-90
Transmission Fluid Auto:
Dexron II or equivalent ATF (if equipped)
Coolant:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water.
Known Issues
Common Problems:
Rust (especially in common areas like wheel arches, rocker panels, and floor pans), carburetor tuning issues, potential for worn suspension components, aging electrical contacts.
Maintenance Schedule
Comprehensive Schedule:
The manual provides detailed periodic maintenance schedules covering checks, lubrication, and replacements at specific mileage or time intervals.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Datsun (Nissan Motor Co., Ltd.), Japan
Model Evolution
Model Lineage:
The Datsun 510 family was a groundbreaking series of sedans, coupes, and wagons. The PL521 represents the light commercial vehicle (pickup truck) variant, often referred to as the Datsun Truck.
Production
Production Period:
The Datsun 510 series was produced from 1968 to 1973. The PL521 trucks generally align with this period.
🏆 Awards & Recognition
Recognitions
Historical Impact:
The Datsun 510 series, including its truck variants, is renowned for its robust engineering, reliability, and sporty handling, contributing significantly to Datsun's reputation in the global automotive market.
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