DATSUN Truck Series 520 Service Repair Manual

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🏷️ Basic Information Identification Make: Datsun Model: Series 520 Truck Body Style: Light Commercial Pickup Truck 👋 Introduction Market Position Target Audience: Professional mechanics and Datsun enthusiasts/DIY owners seeking comprehensive...

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Type: Truck

Vendor:

Sku: 193748

Tags: 520 Cars Datsun Truck

Product variants

Description

🏷️ Basic Information

Identification

Make:

Datsun

Model:

Series 520 Truck

Body Style:

Light Commercial Pickup Truck

👋 Introduction

Market Position

Target Audience:

Professional mechanics and Datsun enthusiasts/DIY owners seeking comprehensive repair knowledge.

Competitive Analysis

Value Proposition:

Provides professional-grade repair information at a fraction of the cost of dealership services, enabling cost-effective maintenance and repairs.

Key Features

Delivery Method:

Instant Download - No Waiting, enabling immediate access to repair information.

📋 Manual Details

Coverage Areas

Manual Coverage:

All major repair topics covered A-Z, all models covered.

Page Count

Estimated Page Count:

Varies by specific printing, but typically extensive for comprehensive workshop manuals (e.g., 800-1500+ pages for a full factory service manual).

Manual Type

Manual Type:

Service Repair Workshop Manual

Language

Language:

English (presumed based on typical product listings for Western markets)

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnosis, repair, overhaul, and tuning of engine components including block, cylinder head, crankshaft, pistons, connecting rods, camshafts, valve train, and lubrication system.

Clutch:

Inspection, adjustment, removal, installation, and repair of the clutch assembly, pressure plate, disc, and release bearing.

Transmissions:

Diagnosis, disassembly, assembly, and repair of manual transmissions, including gear trains, synchronizers, and shift mechanisms.

Cooling Systems:

Repair and maintenance of the radiator, water pump, thermostat, hoses, and fan; system pressure testing and coolant specifications.

Fuel And Exhaust:

Service for carburetor (if applicable), fuel pump, fuel lines, fuel tank, exhaust manifold, pipes, muffler, and catalytic converter (if applicable).

Ignition And Electrical:

Diagnosis and repair of ignition system components (distributor, coil, plugs, wires), starting system, charging system (alternator, generator, regulator), lighting, instrumentation, and accessory circuits.

Brakes And Brake Assembly:

Comprehensive coverage of hydraulic brake system, master cylinder, wheel cylinders, brake drums, brake shoes, brake pads (if applicable), brake lines, hoses, parking brake mechanism, and adjustment procedures.

Wheels And Tires:

Wheel bearing service, tire pressure recommendations, rotation, and general inspection.

Steering And Suspension:

Service for steering gearbox, tie rods, ball joints, kingpins, leaf springs, shock absorbers, and front/rear suspension alignment specifications.

Frame And Bodywork:

Structural frame inspection and repair, body panel alignment, door mechanisms, window regulators, and chassis lubrication.

Wiring Diagrams:

Detailed electrical wiring diagrams for all vehicle systems, crucial for troubleshooting electrical issues.

Procedures Included

Maintenance Procedures:

Routine maintenance tasks such as oil changes, filter replacements, fluid checks, lubrication, belt adjustments, and spark plug replacement.

Troubleshooting Procedures:

Systematic fault-finding guidance and diagnostic flowcharts for common and uncommon issues across all vehicle systems.

Rebuild Procedures:

Complete step-by-step instructions for overhauling engines, transmissions, and other major mechanical components.

Adjustment Procedures:

Specifications and methods for adjusting brakes, clutch, carburetors, ignition timing, and suspension alignment.

Technical Depth

Diagnostic Capabilities:

Advanced diagnostic information for identifying root causes of problems, often beyond simple replacement of parts.

Specification Detail:

Inclusion of critical technical data such as torque specifications, clearances, tolerances, fluid capacities, and electrical resistance values.

Illustrations And Diagrams:

High-quality pictures and detailed diagrams illustrating components, assembly sequences, and repair procedures, enhancing clarity.

📊 Manual Specifications

File Format

Compatibility:

Works on all operating systems including Windows (95, 98, 2000, Me, Xp, Vista, Windows 7, etc.) and MAC.

Print Quality

Image Quality:

High quality pictures & diagrams, ensuring clarity and accuracy for repair tasks.

Binding Type

Binding:

Not applicable (Digital PDF format)

Paper Type

Paper Type:

Not applicable (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 4-cylinder gasoline engine (common variants include OHV and OHC configurations).

Displacement:

Typically 1.5-liter (1483cc) or 1.6-liter (1595cc) depending on model year and specific variant.

Bore X Stroke:

Specific to engine variant, but examples include 73mm x 88mm for the R16 engine.

Compression Ratio:

Varies by engine variant and octane rating, typically in the range of 7.5:1 to 8.5:1.

Horsepower:

Approximately 60-75 HP (SAE Gross) depending on engine and tuning.

Torque:

Approximately 75-90 lb-ft (SAE Gross) depending on engine and tuning.

Performance

Carburetor Type:

Typically single-barrel downdraft carburetor (e.g., Hitachi, Solex, or Nissan/Datsun branded).

Fuel System

Fuel Type:

Unleaded gasoline (though earlier models might have been designed for leaded).

Fuel Pump:

Mechanical diaphragm type, driven by the camshaft.

🔧 Transmission

Standard

Transmission Type:

4-speed manual transmission, floor-mounted shifter.

Optional

Transmission Type Optional:

3-speed automatic transmission was sometimes an option on certain markets/models.

Features

Gear Ratios:

Specific ratios are detailed within the manual, critical for performance and economy tuning.

Transmission Fluid Type:

Manual transmission fluid (MTF) or gear oil, typically SAE 80W-90 or similar viscosity. Automatic transmission fluid (ATF) for automatic variants.

📐 Dimensions

Exterior

Wheelbase:

Approx. 100-104 inches (2540-2641 mm) depending on variant (e.g., short bed, long bed).

Length:

Varies significantly by bed length, but generally around 160-175 inches (4064-4445 mm).

Width:

Approx. 60-65 inches (1524-1651 mm).

Height:

Approx. 58-62 inches (1473-1575 mm).

Weights

Curb Weight:

Approx. 2000-2300 lbs (907-1043 kg).

Payload Capacity:

Typically around 1000-1500 lbs (454-680 kg).

🛡️ Safety Features

Ratings

Crash Test Data:

No formal crash test ratings from modern agencies are available for vehicles of this era (pre-NHTSA standards).

Active Features

Braking System:

Front drum brakes, rear drum brakes. Some later models or specific markets might have offered front disc brakes.

Passive Features

Seat Belts:

Lap belts standard; shoulder belts may have been optional or standard on later models/specific markets.

💡 Technology Features

Infotainment

Radio:

Optional AM radio, often with a single speaker. Aftermarket upgrades are common.

Driver Assistance

Anti-lock Braking System (ABS) was not available on the Series 520.

Connectivity

Charging System:

Typically a generator or an early alternator with a mechanical voltage regulator.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000 miles (4,800 km) or 6 months, whichever comes first.

Tune Up Interval:

Recommended at 12,000-15,000 miles (19,000-24,000 km) or annually, including spark plugs, points, condenser, and filter replacements.

Lubrication Intervals:

Chassis lubrication (grease points) recommended every 3,000-6,000 miles (4,800-9,600 km).

Fluid Specifications

Engine Oil Type:

API Service Classification SC, SD, or SE. Viscosity SAE 10W-30 or 10W-40 recommended for most climates. Refer to manual for specific temperature ranges.

Coolant Type:

Ethylene glycol based antifreeze mixed with distilled water (50/50 ratio). Check manual for Datsun-specific recommendations if available.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid. Always use new, sealed fluid.

Known Issues

Rust And Corrosion:

Common issue for vehicles of this era, especially in areas with road salt. Frame, body panels, and cab corners are susceptible.

Carburetor Issues:

Can be prone to clogging, vacuum leaks, and maladjustment over time, requiring periodic cleaning and tuning.

Electrical Gremlins:

Aging wiring harnesses, corroded connections, and failing grounds can lead to intermittent electrical problems.

Suspension Wear:

Worn ball joints, tie rod ends, and bushings are common due to age and mileage, affecting steering and ride quality.

Fuel System Aging:

Rubber fuel lines can degrade and crack, and fuel pumps can fail with age.

📚 Vehicle History

Brand Heritage

Datsun Legacy:

Datsun (later Nissan) built a reputation for reliable, affordable, and capable vehicles, particularly with its trucks which became popular globally.

Model Evolution

Series 520 Positioning:

The Series 520 was part of Datsun's initial foray into the compact pickup truck market, establishing a foundation for future highly successful models like the 620 and beyond.

Production

Production Years:

The Datsun 520 truck was produced from 1965 to 1969, preceding the Series 521.

Manufacturing Locations:

Primarily manufactured in Japan by Nissan Motor Co., Ltd.

🏆 Awards & Recognition

Recognitions

Historical Significance:

The Datsun 520 is recognized as a foundational model in the compact pickup truck segment, influencing subsequent designs and market trends.