Engine Mechanical:
Full disassembly, inspection, repair, and reassembly of engine components (cylinder head, block, pistons, crankshaft, camshaft, valves, etc.)
Fuel System:
Carburetor service (Zenith/Stromberg, SU variants), fuel pump, fuel lines, fuel tank inspection and cleaning
Ignition System:
Distributor service, coil, spark plugs, ignition timing adjustments, wiring diagrams
Cooling System:
Radiator, water pump, thermostat, hoses, fan clutch, coolant specifications
Lubrication System:
Oil pump, oil filter, oil pressure, oil specifications
Transmission Manual:
Gearbox disassembly, inspection, repair, clutch service, clutch fluid
Transmission Automatic:
Automatic transmission service (if applicable, e.g., JATCO units), fluid types, adjustments
Drivetrain Rear Axle:
Differential overhaul, axle shafts, universal joints, driveshaft
Suspension Front:
Independent front suspension, kingpins, ball joints, tie rods, shock absorbers, springs, alignment specifications
Suspension Rear:
Live rear axle, leaf springs, shock absorbers, suspension bushings
Steering System:
Steering box, steering linkage, steering wheel, steering column
Brakes Front:
Drum brakes or early disc brakes (depending on trim/year), brake shoes, wheel cylinders, brake drums, brake fluid
Brakes Rear:
Drum brakes, brake shoes, wheel cylinders, brake drums, brake fluid
Parking Brake:
Mechanism, cable adjustments
Electrical System:
Wiring diagrams for all circuits, battery, alternator, starter, lighting, gauges, horn
Chassis Body:
Body panel repair, door mechanisms, glass, seals, frame inspection
Heating Ventilation Ac:
Heater core, blower motor, ventilation system (AC typically not standard, but covered if optioned)
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks, lubrication points
Troubleshooting:
Diagnostic procedures for common symptoms (e.g., hard starting, poor performance, noise diagnosis)
Engine Repair:
Complete engine rebuilds, valve adjustments, head gasket replacement, piston ring replacement
Transmission Repair:
Clutch replacement, gearbox overhaul, automatic transmission service
Brake Service:
Brake shoe replacement, drum/disc machining, hydraulic system bleeding, master cylinder overhaul
Electrical Diagnostics:
Using wiring diagrams to diagnose faults, starter/alternator testing
Suspension Alignment:
Detailed alignment specifications and adjustment procedures
Body Work Repair:
Procedures for body panel alignment, minor dent repair, door and window adjustments
Depth:
Comprehensive, covering from basic maintenance to complete engine and transmission overhauls, including diagnostic procedures and specifications.
Diagnostic Focus:
Detailed diagnostic flowcharts and troubleshooting guides for common issues of the era.
Specification Detail:
Includes torque specifications, clearances, timing marks, electrical resistance values, and fluid capacities.
Oil Change Km Miles:
Every 5,000 - 7,500 km (3,000 - 5,000 miles) or 6 months
Filter Replacement:
Oil filter at every oil change; Air filter and fuel filter as per manual recommendations, typically every 15,000 - 20,000 km.
Spark Plug Replacement:
Every 10,000 - 15,000 km
Valve Adjustment:
Every 20,000 - 30,000 km (critical for OHV engines)
Engine Oil Type:
API SF/SG rated, SAE 10W-30 or 20W-50 (check manual for specific temperature ranges)
Coolant Type:
Ethylene glycol based antifreeze mixed with water (50/50)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Common Problems:
Rust (especially in common areas like wheel arches, sills, door bottoms), carburetor tuning issues, worn suspension bushings, and potential electrical gremlins due to age. Clutch wear.
Wear And Tear Items:
Kingpins, tie rod ends, and brake components are prone to wear given the age.