David Brown 1594 Tractor Workshop Service Manual

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This workshop service manual covers the David Brown 1594 Tractor, a robust and reliable agricultural machine produced in the late 1970s and early 1980s. Known for their strong low-end torque...

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Type: Tractor

Vendor:

Sku: 84189

Tags: 1594 Agriculture CASE David Brown Tractor Tractors

Product variants

Description

This workshop service manual covers the David Brown 1594 Tractor, a robust and reliable agricultural machine produced in the late 1970s and early 1980s. Known for their strong low-end torque and suitability for a wide range of agricultural tasks, David Brown tractors of this era, including the 1594, were recognized for their durability and engineering quality. This manual provides comprehensive repair and overhaul information, including proprietary components, making it an essential resource for maintaining the operational integrity and performance of this classic tractor. The purpose of this manual is to provide detailed guidance for the maintenance, troubleshooting, and repair of the David Brown 1594 Tractor. It covers all major systems, including the engine, transmission, fuel, ignition, lubrication, exhaust, electrical, and hydraulic systems, along with bodywork. Included are procedures for routine maintenance, tune-ups, removal and installation of components, and complete assembly and disassembly. This comprehensive English-language resource is designed to assist mechanical technicians and tractor owners in performing quality service, ensuring the longevity and efficiency of the vehicle while offering potential cost savings through effective DIY repairs.

🏷️ Basic Information

Identification

Make:

David Brown

Model:

1594 Tractor

Product Type:

Workshop Service Manual

Codes

Product Code:

Not Specified

👋 Introduction

Market Position

Target Audience:

Primarily mechanical technicians familiar with BRP products and general automobile practices; also beneficial for tractor owners.

Competitive Analysis

Value Proposition:

Provides dealership-level information, enabling quality service and significant cost savings by allowing DIY repairs.

Key Features

Information Reliability:

Aimed at providing the most reliable information.

Special Emphasis:

Highlights specific information using WARNING, CAUTION, and NOTE symbols.

Tool Identification:

Refers to and illustrates special tools by their David Brown part numbers.

Proprietary Components:

Includes instructions for proprietary components as provided by their manufacturers.

📋 Manual Details

Coverage Areas

Manual Scope:

Comprehensive repair and overhaul of the David Brown 1594 Tractor, including proprietary components.

Page Count

Estimated Page Count:

Not specified in product information, but described as a 'complete Service Manual'.

Manual Type

Type:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

Delivery Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Detailed coverage of engine repair, including disassembly and assembly.

Transmission:

Extensive coverage of transmission repair, including disassembly and assembly.

Fuel System:

Complete coverage of the fuel system for diagnostics and repair.

Ignition System:

Detailed procedures for ignition system maintenance and repair.

Lubrication System:

Information on lubrication system maintenance and component overhaul.

Exhaust System:

Procedures for exhaust system maintenance and repair.

Electrical System:

Comprehensive diagnostics and repair procedures for the electrical system.

Bodywork:

Coverage of body-related repairs and procedures.

Hydraulic System:

Implied coverage for tractor functions, though not explicitly listed, common for this type of manual.

Procedures Included

Routine Maintenance:

Detailed instructions for routine maintenance and servicing.

Troubleshooting:

Diagnostic procedures for identifying and resolving issues.

Overhaul Repair:

Instructions for complete repair and overhaul of major components.

Tune Ups:

Procedures for performing tune-ups to optimize performance.

Removal Installation:

Step-by-step procedures for removing and installing components.

Assembly Disassembly:

Detailed instructions for the assembly and disassembly of various tractor assemblies.

Technical Depth

Depth:

Assumes familiarity with general automotive practices and emphasizes specific product aspects, suitable for professional technicians. Covers routine maintenance to extensive engine and transmission rebuilds.

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

Yes, printable pages.

Binding Type

Binding:

Not Applicable (Digital PDF)

Paper Type

Paper Quality:

Not Applicable (Digital PDF)

Delivery

Delivery Method:

Fast and free electronic delivery via email.

⚙️ Engine Specifications

Primary Engine

Engine Family:

David Brown (specific engine model for 1594 not provided in product info)

Performance

Horsepower Range:

Typically in the 80-90 PTO HP range for the 1594 model, actual figures depend on specific engine tuning and configuration.

Torque Characteristics:

Designed for robust low-end torque for agricultural applications.

Fuel System

Fuel Type:

Diesel

Injection System:

Likely a direct injection system, specific details covered in the manual.

Cooling System

Cooling Type:

Water-cooled (typical for this era and class of tractor).

Maintenance Points

Oil Capacity:

Refer to manual for specific oil type and capacity, typically around 10-12 liters for the engine.

Coolant Capacity:

Refer to manual for specific coolant type and capacity.

🔧 Transmission

Standard

Transmission Type:

Likely a synchronized gearbox with multiple forward and reverse gears, and potentially a hi-low range selector.

Optional

Powershift Options:

May have offered a power-shift or torque amplifier option, specific details in manual.

Features

Drive Configuration:

2WD (Standard), 4WD (Optional or specific variant).

Maintenance Points

Transmission Fluid Type:

Refer to manual for specific transmission fluid specification (e.g., SAE 80W-90 or universal tractor fluid).

Transmission Fluid Capacity:

Refer to manual for specific capacity.

📐 Dimensions

Exterior

Overall Length:

Not specified in product info. Typically around 3.8-4.2 meters.

Overall Width:

Not specified in product info. Typically around 1.8-2.2 meters.

Weights

Operating Weight:

Not specified in product info. Typically in the range of 3500-4500 kg.

Wheelbase:

Not specified in product info. Crucial for stability and maneuverability.

🛡️ Safety Features

Ratings

Rollover Protection:

Likely available with a Roll Over Protective Structure (ROPS) or had provisions for one; manual will detail installation and maintenance.

Active Features

Braking System:

Disc brakes (likely wet or dry), manual will detail servicing.

Passive Features

Seatbelts:

If equipped with ROPS, seatbelts would be standard.

Guidelines

Safety Precautions:

Manual emphasizes the use of safety equipment and observance of precautions during repairs, including the use of a torque wrench.

💡 Technology Features

Infotainment

Cabin Features:

Basic instrumentation, likely no advanced infotainment systems. Focus is on functionality and durability.

Driver Assistance

Operator Aids:

Focus on mechanical controls for steering, PTO engagement, and hitch operation. Advanced driver assistance systems are not applicable.

Connectivity

Power Take Off Pto:

Standard PTO operation and maintenance procedures are covered.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Refer to manual for specific intervals, typically 250-500 hours for diesel engines of this era.

Hydraulic Fluid Change:

Refer to manual for specific intervals, critical for transmission and hydraulic system health.

Fluid Specifications

Engine Oil Specification:

Refer to manual for exact viscosity grade and API classification (e.g., API CD/CE or equivalent).

Coolant Specification:

Refer to manual for recommended coolant type (e.g., traditional ethylene glycol-based).

Known Issues

Common Wear Points:

Common wear points can include clutch, transmission synchronizers, hydraulic pump, and PTO components. Manual addresses these proactively.

Electrical Reliability:

Older electrical systems may experience issues with wiring harnesses, grounds, and switch contacts. Manual provides troubleshooting for these.

Preventative Maintenance

Filter Replacement:

Regular replacement of engine oil filters, fuel filters, and hydraulic filters is crucial. Manual provides part numbers and intervals.

📚 Vehicle History

Brand Heritage

Manufacturer:

David Brown Tractors Ltd. was a prominent British tractor manufacturer, known for robust and reliable machinery.

Model Evolution

Series Context:

The 1594 belongs to the later generation of David Brown tractors, often characterized by improved comfort and performance over earlier models.

Production

Production Era:

The 1594 was produced in the late 1970s and early 1980s, following the integration of David Brown into the Tenneco company (which also owned Case).

🏆 Awards & Recognition

Recognitions

Industry Standing:

David Brown tractors of this era were recognized for their robustness and suitability for a wide range of agricultural tasks, contributing to the brand's strong reputation.