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David Brown Case 2090 - 2590 Service Manual

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🏷️ Basic Information Identification Make: David Brown Case Model: 2090 / 2590 Product Name: David Brown Case 2090 - 2590 Service Manual PDF Download 👋 Introduction Market Position Category: Heavy-duty...
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Type: Tractor
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Sku: 34635
David Brown Case 2090 - 2590 Service ManualDavid Brown Case 2090 - 2590 Service ManualDavid Brown Case 2090 - 2590 Service ManualDavid Brown Case 2090 - 2590 Service Manual
🏷️ Basic Information
Identification
Make:
David Brown Case
Model:
2090 / 2590
Product Name:
David Brown Case 2090 - 2590 Service Manual PDF Download
👋 Introduction
Market Position
Category:
Heavy-duty agricultural tractor
Target User:
Farm owners, mechanics, agricultural equipment technicians
Competitive Analysis
Competitors:
John Deere, Ford, Massey Ferguson, International Harvester during its production era.
Key Features
Robust Design:
Known for their powerful engines, durable transmissions, and heavy-duty construction suitable for demanding agricultural tasks.
Power And Torque:
Engineered for high torque output, essential for pulling heavy implements in various field conditions.
Versatility:
Designed to handle a wide range of agricultural operations, from plowing and tilling to planting and harvesting.
📋 Manual Details
Coverage Areas
Systems Covered:
Air cleaner system, Axle wheel drive, Brakes, Differentials, Electrical System, Cab, Engine (camshaft, bearings, piston and rod removal), Fuel system, Oil pump, Injection pump, Injection nozzles, Power shift, Power take off, Hydraulic system, Torque limiter clutch, Turbocharger, Gear transmission, Park and hand brake
Page Count
Page Count:
Estimated 500-800 pages (typical for comprehensive tractor service manuals)
Manual Type
Manual Type:
Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Comprehensive coverage of engine disassembly, assembly, diagnostics, and repair for camshaft, bearings, pistons, rods, fuel injection system (pump, nozzles), oil pump, and turbocharger.
Drivetrain Systems:
Detailed information on differentials, axle wheel drive, gear transmission, power shift transmission, power take off (PTO), and torque limiter clutch.
Braking Systems:
In-depth coverage of the service and repair of the main braking system, as well as the park and hand brake.
Hydraulic Systems:
Extensive details on the hydraulic system, likely including pumps, valves, cylinders, and control mechanisms.
Electrical Systems:
Complete coverage of the tractor's electrical system, including wiring diagrams, component testing, and troubleshooting.
Cab Systems:
Information related to the tractor's cab, potentially including HVAC, controls, and interior components.
Procedures Included
Disassembly Assembly:
Detailed step-by-step procedures for the removal and installation of major engine components, transmission parts, axles, and hydraulic assemblies.
Troubleshooting Diagnostics:
Guidance on diagnosing common problems, fault finding techniques, and corrective actions for various systems.
Maintenance Tasks:
Instructions for routine maintenance, fluid changes, filter replacements, and lubrication schedules.
Special Tool Requirements:
Likely specifies necessary special tools for specific repair and maintenance procedures.
Technical Depth
Depth Of Coverage:
Comprehensive, covering all aspects from routine maintenance to major overhauls and component-level diagnostics and repair.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Typically text-searchable if created from digital sources, allowing for quick navigation to specific topics.
Print Quality:
High-resolution digital format, suitable for printing sections or the entire manual for workshop use.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
Case IH / David Brown
Engine Type:
Turbocharged Diesel
Displacement 2090:
Approximately 504 cu in (8.3 L) – Case 8.3L engine
Displacement 2590:
Approximately 504 cu in (8.3 L) – Case 8.3L engine
Performance
Horsepower 2090 Rated:
Approx. 165 PTO HP (may vary slightly by specific configuration)
Horsepower 2590 Rated:
Approx. 190 PTO HP (may vary slightly by specific configuration)
Torque Characteristics:
High torque rise for excellent lugging ability under load.
Fuel System
Fuel Injection Type:
Mechanical Direct Injection
Injection Pump Type:
Likely Bosch or similar rotary/inline injection pump.
Fuel Filter Part Number:
Specific part numbers would be detailed in the manual, but typically an inline fuel filter.
Lubrication System
Oil Capacity:
Specific capacity detailed in the manual, typically around 18-20 quarts for this engine size.
Oil Specification:
Likely API CE or CF rated heavy-duty diesel engine oil, with viscosity dependent on climate (e.g., 15W-40).
Cooling System
Coolant Type:
Typically a 50/50 mix of permanent antifreeze and water.
🔧 Transmission
Standard
Transmission Type:
Powershift (e.g., 16 forward, 12 reverse or similar configuration)
Optional
Optional Transmission:
May have offered a standard gear transmission in some markets or configurations, though Powershift was a key feature.
Features
Powershift Capabilities:
Allows on-the-go shifting between gears without using the clutch pedal, enhancing productivity and operator comfort.
Torque Limiter Clutch:
Integrated clutch system designed to protect the transmission from shock loads.
Fluid Specifications
Transmission Fluid Type:
Specific to the powershift unit, often a dedicated tractor hydraulic fluid (THF) or specialized transmission oil.
Fluid Capacities
Transmission Fluid Capacity:
Detailed in manual; typically significant capacity for powershift units.
📐 Dimensions
Exterior
Wheelbase:
Refer to manual for exact dimensions, but typically long wheelbase for stability.
Weights
Operating Weight:
Significant operating weight, likely in the range of 15,000 - 20,000 lbs (without ballast).
Ballast Capacity:
Designed to accept significant ballast for traction enhancement.
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll-Over Protective Structure) likely standard or available, crucial for operator safety.
Active Features
Braking System Design:
Heavy-duty braking system designed for safe operation of a powerful tractor.
Passive Features
Operator Station:
Cab designed for operator comfort and safety, with visibility and control considerations.
💡 Technology Features
Infotainment
Technology Level:
Basic by modern standards; primary focus on mechanical and hydraulic systems. Likely a robust radio and basic diagnostic indicators.
Driver Assistance
Driver Assistance Features:
None in the modern sense. Functionality is purely mechanical and hydraulic, with operator control via levers and pedals.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically 250-500 hours, depending on operating conditions (detailed in manual).
Fuel Filter Replacement Interval:
Usually every 250-500 hours or annually, as specified.
Hydraulic Fluid Change Interval:
Typically annually or every 1000-1500 hours, depending on usage and fluid condition.
Fluid Specifications
Hydraulic Fluid Specification:
Consult manual for specific THF or hydraulic fluid specifications. Common types include Case IH Hy-Tran or compatible fluids.
Transmission Fluid Specification:
Crucial to use the correct specification for the powershift unit; manual will list exact requirements.
Known Issues
Powershift Wear:
Like many powershift transmissions of the era, wear in clutch packs or hydraulic control valves can occur over time with heavy use.
Turbocharger Maintenance:
Regular oil changes are critical for turbocharger longevity; carbon buildup or bearing failure can occur without proper maintenance.
Hydraulic System Leaks:
Potential for seal deterioration or hose wear leading to hydraulic leaks, requiring careful inspection and component replacement.
📚 Vehicle History
Brand Heritage
David Brown Legacy:
David Brown was a respected British tractor manufacturer known for quality and innovation.
Case Acquisition:
Acquired by J.I. Case in the late 1970s, leading to models branded as Case-David Brown before full integration.
Model Evolution
Series Placement:
Part of Case's line of large-frame, high-horsepower tractors designed for demanding farm operations.
Production
Production Years:
Produced in the 1980s, following the Case acquisition.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Recognized as a powerful and reliable tractor for its time, contributing to Case's reputation in the agricultural sector.
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