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Derbi GPR DRD RACER XTREME 50 Engine Service Repair Manual

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🏷️ Basic Information Identification Make: Derbi Model: GPR DRD RACER XTREME 50 Model Variant: Racer Xtreme 50cc 6-speed Engine Type: 50cc 2-stroke (specific engine family not detailed, assumed standard for...
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Type: Motorcycle
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Sku: 188771
Derbi GPR DRD RACER XTREME 50 Engine Service Repair Manual
🏷️ Basic Information
Identification
Make:
Derbi
Model:
GPR DRD RACER XTREME 50
Model Variant:
Racer Xtreme 50cc 6-speed
Engine Type:
50cc 2-stroke (specific engine family not detailed, assumed standard for model)
👋 Introduction
Market Position
Segment:
Performance-oriented 50cc sportbike, targeting younger riders and enthusiasts.
Competitive Analysis
Competitors:
Other 50cc sportbikes from brands like Aprilia (RS 50), Yamaha (DT50), Beta (RR 50), Rieju (RS Sport), MBK (X-Power), Gilera (GSM 50, SMT 50).
Key Features Vehicle
Design Philosophy:
Emulates larger sportbike styling with performance-focused components for its class.
Key Features Manual
Value Proposition:
Provides factory-level technical information for accurate engine maintenance and repair, crucial for preserving performance and longevity.
📋 Manual Details
Coverage Areas
Primary Focus:
Engine Service and Repair
Model Coverage:
GPR DRD RACER XTREME 50cc 6-speed variants
Page Count
Total Pages:
71
Manual Type
Type:
Factory Engine Service Manual
Language
Language:
English (ENG)
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Internal:
Cylinder, Piston, Rings, Crankshaft, Connecting Rod, Bearings, Seals, Gaskets, Cylinder Head
Engine External:
Carburetor, Intake System, Exhaust System, Ignition System (CDI, Coil, Spark Plug), Cooling System (if applicable, though typically air-cooled for 50cc 2-stroke), Clutch, Kick-starter Assembly
Lubrication System:
Oil Pump (if separate), Oil/Fuel Mixture (pre-mix if applicable), Transmission Oil System
Procedures Included
Disassembly Reassembly:
Complete engine teardown and reassembly procedures detailed with visual aids.
Maintenance:
Routine checks, adjustments, and scheduled service tasks relevant to engine operation.
Troubleshooting:
Diagnosis of common engine problems and step-by-step solutions.
Repair:
Component replacement and repair for worn or damaged engine parts.
Diagnostics:
Engine performance analysis, compression testing, and ignition timing checks.
Technical Depth
Depth:
Comprehensive, covering all aspects of engine service and repair from basic maintenance to full rebuilds.
📊 Manual Specifications
File Format
Quality:
GOOD QUALITY
Printability:
FULLY PRINTABLE
Searchability:
Likely text-searchable PDF due to 'fully printable' and inclusion of diagrams.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Content Features
Visuals:
Abundant images and illustrations detailing procedures.
Diagrams:
Includes wiring diagrams (likely for electrical components related to ignition/starting) and system diagrams.
⚙️ Engine Specifications
Primary Engine
Engine Family:
Likely a variant of Minarelli AM6 or a similar liquid-cooled, 6-port 2-stroke engine (common in this class, though specific designation not provided).
Displacement:
49.7cc (standard for 50cc class regulations)
Bore X Stroke:
Typically around 39.5mm x 40.2mm for this engine type (specifics would be in manual).
Cooling System:
Likely Liquid-Cooled (for 'Racer Xtreme' designation suggesting higher performance).
Performance
Horsepower Output:
Typically around 2-4 HP at RPM, subject to European 50cc moped regulations. Performance upgrades are common.
Torque Output:
Low-end torque characteristic of small displacement 2-strokes, crucial for initial acceleration.
Fuel System
Carburetor:
Likely a 12mm to 19mm carburetor (e.g., Dell'Orto PHBG series), specified in the manual.
Fuel Delivery:
Gravity feed from fuel tank.
Fuel Type:
Unleaded gasoline, typically 95 RON (Euro standard), mixed with 2-stroke oil.
Ignition System
Ignition Type:
Electronic Ignition (CDI - Capacitive Discharge Ignition).
🔧 Transmission
Standard
Gearbox:
6-speed Manual Sequential Transmission.
Features
Clutch Type:
Wet, Multi-plate clutch, operated via hand lever.
Fluid Specifications
Transmission Oil Type:
Typically SAE 10W-30 or SAE 75W-90 API GL-3 or GL-4 gear oil (specific grade and capacity in manual).
📐 Dimensions
Exterior
Length:
Approx. 1900-2000 mm (typical for class, specific to model variant).
Width:
Approx. 700-800 mm (handlebar width).
Height:
Approx. 1100-1200 mm (seat height typically 800-850 mm).
Weights
Dry Weight:
Approx. 90-105 kg (typical for class).
Fuel Tank Capacity:
Approx. 10-13 Liters.
🛡️ Safety Features
Ratings
Safety Certification:
CE certified for European markets. Specific crash test data not typically available for 50cc mopeds.
Active Features
Braking System Front:
Disc brake (typically single disc, hydraulic actuation).
Braking System Rear:
Disc brake (typically single disc, hydraulic actuation).
Passive Features
Lighting:
Headlight, Taillight, Turn Signals, Brake Light, compliant with road regulations.
Instrumentation:
Speedometer, Odometer, Tachometer, Fuel Level (optional), Neutral Indicator, Turn Signal Indicators.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog or digital-analog mix with essential readouts for speed, RPM, indicators, and possibly a basic LCD for odometer and trip meter.
Driver Assistance
ABS:
ABS is typically not fitted on 50cc mopeds of this era.
Connectivity
Usb Charging:
Unlikely to be standard equipment on this model's original specification.
🔧 Maintenance
Service Intervals
Oil Change Transmission:
Typically every 3,000 - 5,000 km or annually (refer to manual for exact interval and capacity).
Spark Plug Replacement:
Every 5,000 - 10,000 km, depending on plug type (e.g., NGK BR9EG is common).
Air Filter Cleaning:
Every 2,000 - 4,000 km, more frequently in dusty conditions.
Carburetor Cleaning:
As needed, typically when performance issues arise or at larger service intervals (e.g., 10,000 km).
Fluid Specifications
Coolant Type:
Ethylene glycol based coolant, 50/50 mix with distilled water (if liquid-cooled). Specific type and capacity in manual.
2 Stroke Oil Type:
High-quality 2-stroke synthetic or semi-synthetic oil, specifically for liquid-cooled engines, mixed at a ratio specified by Derbi (often 1:25 or 1:50 with gasoline).
Known Issues
Common Problems:
Carburetor jetting issues, CDI unit failures, wear on starter mechanisms, radiator leaks (if liquid-cooled), exhaust carbon buildup, clutch slipping due to wear or improper adjustment.
Torque Specifications
Cylinder Head Torque:
Specific torque values for cylinder head bolts, spark plug seating, and other critical fasteners would be detailed in the manual.
📚 Vehicle History
Brand Heritage
Derbi History:
Derbi is a Spanish manufacturer with a long history in small-displacement motorcycles and scooters, known for its racing heritage in lower classes.
Model Evolution
Gpr Series:
The GPR series represents Derbi's line of faired sportbikes, with the 50cc versions being accessible entry points into this style. The DRD (Dakar Replica) designation often signifies an off-road or dual-sport influence, but on the GPR, it likely refers to a more aggressive styling or chassis setup. The 'Racer Xtreme' specifies the performance-oriented variant.
Production
Manufacturing Location:
Primarily Spain (historically), now part of the Piaggio Group (Italy).
🏆 Awards & Recognition
Recognitions
Brand Recognition:
Derbi GPR series is well-regarded in the 50cc segment for its sporty styling and handling, often winning peer comparisons for aesthetics and chassis dynamics in its class.
Certifications
Emission Standards:
Compliant with relevant European emission standards for 50cc mopeds at the time of manufacture.
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