Category:
Agricultural Tractors
Target User:
Deutz Allis tractor owners, service technicians, agricultural mechanics
Key Competitors Historical:
John Deere, Case IH, Ford, New Holland (during the Deutz Allis era)
Manual Purpose:
To provide detailed, authoritative information for the diagnosis, repair, and maintenance of the Deutz Allis 6240 Series Tractor.
Primary Coverage:
Deutz Allis 6240 Series Tractor
Estimated Pages:
Varies (Factory manuals are typically extensive, expect 500+ pages for comprehensive coverage)
Type:
Service and Repair Manual
Format:
Digital (PDF) - Implied by typical sales of service manuals
Engine Service:
Complete overhaul, diagnostics, tuning, specific component repair (e.g., fuel injection, cooling, lubrication)
Transmission Service:
Disassembly, inspection, repair, and adjustment of all transmission components, including power take-off (PTO)
Hydraulic System:
Hydraulic pump, valve body, cylinders, hoses, filters, troubleshooting, and repair procedures
Electrical System:
Wiring diagrams, component testing, starter, alternator, lighting, battery, ignition system (if applicable)
Powertrain:
Includes engine, transmission, differential, final drives, and driveshafts
Chassis And Suspension:
Front axle, rear axle, steering system, braking system
Operator Station:
Controls, seat, platform, dashboard, instrumentation
Pto And Hitches:
Rear PTO, front PTO (if applicable), three-point hitch mechanisms
Preventive Maintenance:
Lubrication schedules, fluid changes, filter replacement, inspection points
Diagnostic Procedures:
Troubleshooting charts, symptom-based diagnostics, fault code interpretation (if applicable)
Repair Procedures:
Step-by-step instructions for component disassembly, repair, reassembly, and adjustment
Overhaul Procedures:
Detailed instructions for complete engine, transmission, and hydraulic system rebuilds
Calibration And Adjustment:
Engine timing, fuel system calibration, hydraulic system pressure adjustments
Depth:
Comprehensive (suitable for professional technicians and experienced DIY mechanics)
Engine Make Model:
Likely Deutz engine, specific model to be detailed in manual (e.g., Deutz F4L912, F5L912, or similar air-cooled engines)
Engine Type:
Typically naturally aspirated, air-cooled, direct-injection diesel engine
Horsepower Range:
Estimated 60-80 HP, specific to sub-models and engine configuration (manual will provide precise figures)
Torque Figures:
Detailed in manual, crucial for heavy draft work
Injection System:
Mechanical direct injection (e.g., Bosch inline injection pump)
Cooling Method:
Air-cooled (characteristic of many Deutz engines)
Oil Type Specification:
CD/CE or CF rated diesel engine oil, SAE 10W-30 or 15W-40 (refer to manual for exact specification based on ambient temperature)
Engine Identification:
Engine serial number and model designation will be crucial for referencing within the manual.
Transmission Type:
Manual Synchromesh or Constant Mesh Gearbox
Optional Features:
Possible powershift or creeper gear options depending on specific 6240 model variant.
Gear Configurations:
Multiple forward and reverse gears (e.g., 8F/4R, 12F/4R).
Pto Speeds:
Standard PTO speeds (e.g., 540 RPM, 1000 RPM) and engagement mechanisms.
Transmission Oil Type:
API GL-4 or GL-5 gear oil, SAE 80W-90 or 85W-140 (manual will specify exact type and viscosity).
Wheelbase:
Approx. 80-90 inches (2032-2286 mm) - Varies by specific model
Overall Length:
Approx. 130-150 inches (3302-3810 mm) - Varies by specific model
Overall Width:
Approx. 60-70 inches (1524-1778 mm) - Varies by specific model
Operating Weight:
Approx. 4000-5500 lbs (1814-2495 kg) - Varies by specific model and configuration
Drawbar Horsepower:
Significantly lower than PTO horsepower due to drivetrain losses, specific figures in manual.
Front Tire Options:
Commonly 7.50-16 or 9.5L-15 agricultural tires.
Rear Tire Options:
Commonly 13.6-28 or 14.9-24 agricultural tires.
Rollover Protection:
ROPS (Roll-Over Protective Structure) may have been optional or standard depending on year and configuration. Manual will detail its installation and inspection.
Braking System:
Hydraulically actuated, internal expanding shoe or disc brakes (manual will detail type and adjustment).
Operator Presence Control:
Standard safety feature preventing operation without an operator seated (if applicable to the era/design).
Instrumentation:
Basic analog gauges for engine temperature (oil temp if applicable), oil pressure, fuel level, tachometer, and hour meter.
Features:
No electronic driver assistance systems typical of modern vehicles. Focus is on mechanical controls and hydraulic functions.
Engine Oil Change:
Typically 100-250 hours, depending on operating conditions and oil quality (refer to manual for exact interval).
Air Filter Replacement:
Based on operating hours or visual inspection of filter element condition, critical for air-cooled engines.
Transmission Oil Change:
Typically 500-1000 hours, manual will specify.
Coolant Type:
N/A (Air-cooled engine)
Hydraulic Fluid Type:
Tractor Hydraulic Fluid (THF) or Universal Tractor Transmission Oil (UTTO) meeting specific Deutz Allis specifications (e.g., UTF Specification AG 006). Manual will specify.
Hydraulic Fluid Capacity:
Estimated 8-12 gallons (30-45 liters), manual will provide precise capacity.
Common Wear Items:
Clutch wear, hydraulic cylinder seals, PTO spline wear, air filter restriction issues leading to poor performance.
Engine Specific Concerns:
Deutz air-cooled engines are generally robust but can be susceptible to overheating if cooling fins are not kept clean.
Filter Part Numbers:
Specific part numbers for oil, fuel, and hydraulic filters will be listed in the manual, crucial for ordering correct parts.
Parent Company:
Deutz Allis was the agricultural equipment division of Deutz AG, later sold to AGCO Corporation.
Production Period:
Likely produced in the late 1980s to early 1990s, continuing from earlier Allis-Chalmers designs.
Manufacturing Location:
Typically manufactured in North America (e.g., United States) or Europe.
Historical Brand Recognition:
Allis-Chalmers and Deutz AG had a reputation for producing durable and reliable agricultural machinery.
Performance Benchmarks:
Manual will contain performance specifications and test data for various components and systems.
Safety Standards:
Compliance with relevant agricultural machinery safety standards of the era (e.g., ANSI/ASAE standards for ROPS, PTO shielding).
