Engine Mechanical:
Engine assembly, disassembly, inspection, repair, overhaul for all gasoline engines
Engine Electrical:
Ignition system, starting system, charging system, fuel injection system, emissions control systems
Transmission Manual:
NV3500 manual transmission: disassembly, inspection, repair, overhaul, clutch system
Transmission Automatic:
46RE and 47RE automatic transmissions: disassembly, inspection, repair, overhaul, torque converter
Drivetrain:
Rear axle, front axle (if 4x4), driveshafts, universal joints, CV joints (if applicable)
Suspension:
Front suspension (independent), rear suspension (leaf springs), shock absorbers, ball joints, tie rods, wheel bearings
Steering:
Power steering system, steering column, steering gear, tie rod ends
Brakes:
Front disc brakes, rear drum brakes, ABS system (if equipped), hydraulic system, parking brake
Electrical System:
Battery, charging system, starter motor, lighting system, accessory circuits, fuses, relays, wiring diagrams
HVAC:
Heating, ventilation, air conditioning system: components, operation, service, refrigerant handling
Body And Frame:
Frame construction, body panels, doors, hood, tailgate, interior trim, exterior trim, bumpers
Chassis Electrical:
Instrumentation, power windows, power locks, mirrors, wipers, horn
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting charts, electrical diagnostic flowcharts
Component Repair:
Step-by-step repair instructions for all major mechanical and electrical components
Overhaul Procedures:
Detailed instructions for complete engine, transmission, and axle overhauls
Diagnostics:
OBD-II diagnostics, sensor testing, actuator testing, wiring checks
Specifications And Tolerances:
Tightening torques, clearances, measurements for all major components
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds
Diagnostics Level:
Advanced, including detailed diagnostic trouble codes (DTCs) and troubleshooting flowcharts
Repair Instructions:
Detailed, step-by-step instructions with illustrations or diagrams
Scope:
Full factory service manual content
Engine Code:
Magnum 5.2L V8 (318 cu in)
Engine Type:
Overhead Valve (OHV), V8
Bore X Stroke:
3.91 in x 3.58 in (99.3 mm x 90.9 mm)
Displacement:
5.2 Liters (318 cubic inches)
Horsepower:
230 hp @ 4,000 rpm (approx.)
Torque:
300 lb-ft @ 3,200 rpm (approx.)
Engine Code:
Magnum 5.9L V8 (360 cu in)
Displacement:
5.9 Liters (360 cubic inches)
Horsepower:
245 hp @ 4,000 rpm (approx.)
Torque:
335 lb-ft @ 3,200 rpm (approx.)
Fuel Delivery:
Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Recommended Octane:
87 octane
Coolant Type:
Chrysler/Mopar Antifreeze/Coolant (Ethylene Glycol based, typically green)
Coolant Capacity:
Approx. 15.5 quarts (14.7 liters) for V8 engines
Type:
NV3500 Manual Transmission
Type:
46RE Automatic Transmission
Gears:
4-speed with overdrive
Type 2:
47RE Automatic Transmission (often paired with 5.9L V8)
Gears 2:
4-speed with overdrive
Manual Transmission Fluid:
API GL-5, SAE 75W-90 or 80W-90 gear oil
Automatic Transmission Fluid:
ATF+3 (Mopar)
Transfer Case 4X4:
New Process NP231 (part-time, 2-speed) or NP241 (part-time, 2-speed, often for heavier duty applications)
Wheelbase:
Standard: 118.7 inches (3015 mm); Long: 134.7 inches (3421 mm)
Overall Length:
Varies by configuration (e.g., 200.7 in for standard cab, short bed)
Overall Width:
Approx. 79.1 inches (2009 mm)
Overall Height:
Approx. 75.1 inches (1908 mm)
Bed Length:
Short Bed: 77.8 inches (1976 mm); Long Bed: 98.3 inches (2497 mm)
Curb Weight:
Approx. 4,500 - 5,000 lbs (2041 - 2268 kg), varies by configuration
Gross Vehicle Weight Rating Gvw:
Approx. 6,300 - 6,500 lbs (2858 - 2948 kg)
Towing Capacity:
Up to 8,800 lbs (3992 kg) depending on engine, axle ratio, and configuration
Payload Capacity:
Up to 2,000 lbs (907 kg) depending on configuration
Oil Change:
Every 3,000 to 7,500 miles (5,000 to 12,000 km) or 6 months, depending on oil type and driving conditions (refer to specific manual recommendations)
Air Filter Replacement:
Every 15,000 to 30,000 miles (24,000 to 48,000 km) or annually
Spark Plug Replacement:
Typically around 30,000 to 60,000 miles (48,000 to 96,000 km) depending on plug type (e.g., copper vs. platinum)
Transmission Fluid Change:
Manual: Every 50,000 to 100,000 miles (80,000 to 160,000 km); Automatic: Every 30,000 to 60,000 miles (48,000 to 96,000 km) or based on severe usage
Coolant Flush:
Every 30,000 to 50,000 miles (48,000 to 80,000 km) or 2-3 years
Engine Oil Viscosity:
SAE 5W-30 or 10W-30 (check manual for specific temperature ranges and engine type)
Engine Oil Capacity:
Approx. 5 quarts (4.7 liters) with filter for 5.2L V8; approx. 6 quarts (5.7 liters) with filter for 5.9L V8
Power Steering Fluid:
Mopar Power Steering Fluid or ATF+3
Radiator Leaks:
Common due to age and material degradation, particularly in the plastic end tanks.
Transmission Hard Shifting:
Can occur in automatic transmissions due to worn solenoids or valve body issues. Manual transmissions can develop clutch wear.
Intake Manifold Gasket Leaks:
Can lead to vacuum leaks and rough idling, especially on V8 engines.
Ignition System Issues:
Distributor cap, rotor, and ignition coil failures can cause misfires and poor performance.
Exhaust Manifold Cracks:
Can cause ticking noises and exhaust leaks, particularly on the V8 engines.
Rear Main Seal Leaks:
Common oil leak point on V8 engines as the vehicle ages.
Manufacturer:
Chrysler Corporation (Dodge division)
Generation:
Second Generation (1994-2001)
Design Era:
Known for its redesign that started in 1994, moving away from the older, more angular design of the previous generation.
Production Location:
Warren Truck Assembly Plant, Warren, Michigan, USA
Model Year Coverage:
The manual specifically covers the 1999 model year, which is part of the second generation of the Dodge Ram.