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Dodge Caliber Body Repair Manual-pdf download

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🏷️ Basic Information Identification Make: Dodge Model: Caliber Product Name: Dodge Caliber Body Repair Manual-pdf download Product Type: Body Repair Manual Generation First Generation Years: 2007-2012 Codes Platform: Chrysler JS...
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Dodge Caliber Body Repair Manual-pdf download
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Caliber
Product Name:
Dodge Caliber Body Repair Manual-pdf download
Product Type:
Body Repair Manual
Generation
First Generation Years:
2007-2012
Codes
Platform:
Chrysler JS platform
👋 Introduction
Market Position
Vehicle Segment:
Compact crossover SUV / Hatchback
Key Selling Points:
Affordability, practicality, available AWD, distinctive styling
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Focus, Mazda 3, Chevrolet HHR
Key Features
Body Style:
5-door hatchback/crossover
Drivetrain Options:
Front-wheel drive (FWD), All-wheel drive (AWD)
📋 Manual Details
Coverage Areas
Primary Focus:
Body repair, unibody structure, panel replacement, welding, sealing
Secondary Focus:
Structural integrity, collision repair best practices
Page Count
Estimated Pages:
Varies (Typical body repair manuals range from 300-800 pages)
Manual Type
Type:
Factory Authorized Service Manual / Body Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Structural Components:
Front and rear unibody structures, frame rails, crossmembers, A, B, and C pillars, rocker panels, roof panel, floor pans
Exterior Panels:
Fender replacement, door panel repair/replacement, hood repair/replacement, liftgate repair/replacement, bumper cover alignment/replacement
Welding Techniques:
Spot welding, MIG welding, MAG welding, resistance welding, recommended weld parameters
Sealing Applications:
Seam sealing locations, types of sealers (e.g., body seam sealer, glass bonding sealer), application methods
Procedures Included
Disassembly And Assembly:
Step-by-step procedures for removing and installing body panels and structural components
Straightening And Reshaping:
Techniques for repairing damaged unibody sections, dimensional data for verification
Replacement Procedures:
Guidelines for replacing common body panels and structural elements
Weld Identification And Procedure:
Specific locations and types of welds used in the unibody construction
Sealer Application Procedures:
Proper application of sealers for weatherproofing and structural bonding
Technical Depth
Depth:
Advanced body repair and structural diagnostics
Target Audience:
Professional body technicians, collision repair specialists
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF
Printability:
Printable pages for workshop use
Binding Type
Binding For Digital:
N/A (Digital download)
Paper Type
Paper For Printed Equivalent:
Heavy-duty, high-quality paper suitable for workshop environments
⚙️ Engine Specifications
Primary Engine
Engine Family:
Chrysler World Engine (GEMA)
Base Engine Displacement Liters:
1.8
Base Engine Cylinders:
4
Base Engine Horsepower:
148 hp @ 6500 rpm
Base Engine Torque:
125 lb-ft @ 4000 rpm
Performance
Optional Engine Displacement Liters:
2.0
Optional Engine Cylinders:
4
Optional Engine Horsepower:
158 hp @ 6400 rpm
Optional Engine Torque:
141 lb-ft @ 5000 rpm
Performance Engine Displacement Liters:
2.4
Performance Engine Cylinders:
4
Performance Engine Horsepower:
172 hp @ 6000 rpm
Performance Engine Torque:
165 lb-ft @ 4400 rpm
Fuel System
Fuel Delivery:
Multi-port fuel injection (MPFI)
Recommended Fuel:
87 octane regular unleaded gasoline
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Optional
Transmission Type:
Continuously Variable Transmission (CVT) - "AutoStick" with manual shifting capability
Cvt Fluid Type:
Mopar CVTF (refer to manual for specific part number)
Features
AWD Availability:
Available with 2.4L engine and CVT
📐 Dimensions
Exterior
Length:
169.1 - 170.9 inches (4300 - 4340 mm)
Width:
69.1 inches (1755 mm)
Height:
60.4 inches (1535 mm)
Wheelbase:
103.7 inches (2634 mm)
Cargo
Cargo Volume Behind Rear Seat:
14.6 cu ft (413 L)
Cargo Volume With Rear Seat Folded:
37.2 - 46.5 cu ft (1053 - 1317 L) (Varies by configuration)
Weights
Curb Weight Minimum:
3131 lbs (1420 kg)
Curb Weight Maximum:
3452 lbs (1566 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 4230 - 4343 lbs (1919 - 1970 kg) (Varies by model)
Towing Capacity:
Not Recommended/Limited (Typically 1000 lbs or less for light trailers, consult specific VIN documentation)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
Four out of five stars (for most 2007-2008 models)
IIHS Front Crash Rating:
Good (for most models)
IIHS Side Crash Rating:
Acceptable to Good (depending on side airbag availability)
Active Features
Brake System:
Front: Ventilated discs, Rear: Drums (base models) or discs (higher trims/options)
Anti Lock Braking System ABS:
Standard on most models
Electronic Stability Control Esc:
Optional on some early models, standard on later models
Traction Control System TCS:
Standard on most models
Passive Features
Airbags Standard:
Front driver and passenger airbags
Airbags Optional:
Front-seat mounted side airbags, full-length side curtain airbags
💡 Technology Features
Infotainment
Audio System Options:
Standard AM/FM/CD/MP3 player, optional Boston Acoustics premium audio system
Navigation System:
Optional touchscreen navigation system on higher trims
Driver Assistance
Cruise Control:
Standard on most models
Parking Sensors:
Optional rear parking assist sensors
Connectivity
Auxiliary Audio Input:
Standard on most models
Bluetooth Hands Free:
Optional Uconnect Bluetooth system on higher trims
🔧 Maintenance
Service Intervals
Oil Change Interval Typical:
Every 3,000-5,000 miles (depending on oil type and driving conditions) or 6 months
Tire Rotation Interval:
Every 7,500 miles or as needed
Engine Air Filter Replacement:
Every 30,000 miles or as needed
Cabin Air Filter Replacement:
Every 15,000 miles or as needed
Spark Plug Replacement:
100,000 miles (Iridium tipped spark plugs)
Fluid Specifications
Engine Oil Type 1.8L/2.0L:
SAE 5W-30 Synthetic (API Certified, Chrysler MS-6395)
Engine Oil Type 2.4L:
SAE 5W-30 Synthetic (API Certified, Chrysler MS-6395)
Engine Oil Capacity:
4.5 quarts (4.3 L) with filter change (all engines)
Coolant Type:
Mopar OAT (Orange) Antifreeze/Coolant (Chrysler MS-9769)
Brake Fluid Type:
DOT 3
Power Steering Fluid:
Mopar Power Steering Fluid (Chrysler MS-5901) or equivalent ATF+4 (refer to specific vehicle VIN)
Known Issues
Cvt Reliability:
Some CVT units reported issues with premature failure or hesitation, particularly in early models or with improper maintenance.
Engine Mounts:
Premature wear of engine and transmission mounts can lead to vibration and noise.
Suspension Components:
Sway bar links, ball joints, and control arm bushings can wear out over time, causing clunking noises.
Radiator Fan Assembly:
Cooling fan motors can fail, leading to overheating issues.
Door Lock Actuators:
Failure of door lock actuators can result in inability to lock or unlock doors.
Wheel Bearings:
Front wheel bearings can be prone to premature wear, causing humming or grinding noises.
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Group LLC (later FCA US LLC)
Model Evolution
Introduction Year:
2007
Facelift Updates:
Minor styling updates and equipment changes throughout its run, no major mid-cycle refresh
Production
Production Period:
2007-2012
Manufacturing Location:
Belvidere, Illinois, USA
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
Generally received mixed reviews, often praised for its value proposition but criticized for interior quality and refinement compared to competitors.
Ratings
Consumer Reports Reliability:
Varied across model years, generally rated average to below average.
Certifications
Emission Standards:
Meets EPA and California ARB emission standards for its respective model years.
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