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Dodge Caravan 2006 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 2006 Codes Chassis Code: RS (Third Generation) 👋 Introduction Market Position Market Position: The 2006 Dodge Caravan was a highly popular...
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Dodge Caravan 2006 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Caravan
Year:
2006
Codes
Chassis Code:
RS (Third Generation)
👋 Introduction
Market Position
Market Position:
The 2006 Dodge Caravan was a highly popular minivan in its segment, known for its practicality, family-friendly features, and versatility. It competed directly with models like the Honda Odyssey, Toyota Sienna, and Ford Freestar.
Competitive Analysis
Competitive Analysis:
The Caravan's key selling points were its Stow 'n Go seating (available on higher trims), a wide range of engine options, and a generally lower price point compared to some competitors, making it a strong value proposition for budget-conscious families.
Key Features
Key Features:
The 2006 model year saw minor updates, building upon the third-generation platform. It offered flexible seating configurations, a comfortable ride, and a robust powertrain selection. The availability of a turbodiesel engine was a distinguishing factor for specific markets.
📋 Manual Details
Coverage Areas
Manual Coverage Areas:
Comprehensive coverage for all systems and components of the 2006 Dodge Caravan, including detailed repair procedures, maintenance schedules, diagnostic information, and wiring diagrams.
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Lubrication and Maintenance, Suspension, Differential & Driveline, Brakes, Clutch, Cooling System, Audio System, Chime/Buzzer, Electronic Control Modules, Engine Systems, Heated Systems, Horn, Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints (Airbags), Speed Control, Vehicle Theft Security, Wipers/Washers, Wiring Diagrams, Engine (General, Turbo Diesel), Exhaust System, Frame & Bumpers, Fuel System, Steering, Transmission, Tires/Wheels, Body, Heating & Air Conditioning, Emissions Control.
Procedures Included
Procedures Included:
Routine maintenance, diagnostic troubleshooting, component removal and installation, system adjustments, repair procedures for all major and minor automotive systems, electrical system diagnostics, HVAC system service, emission control system servicing.
Technical Depth
Technical Depth:
Comprehensive, covering from basic maintenance tasks and fluid checks to in-depth engine and transmission overhauls, advanced electronic diagnostics, and complete bodywork repairs.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, searchable text and clear, legible diagrams and illustrations, ensuring professional printing quality.
Binding Type
Binding Type:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Primary Engine Option:
3.3L V6 OHV 12-Valve (EGA)
Performance
3.3L V6 Horsepower:
180 hp @ 5000 rpm
3.3L V6 Torque:
205 lb-ft @ 3400 rpm
Fuel System
Fuel System Type:
Electronic Multi-Point Fuel Injection (MPI)
Other Engine
Optional Engine Option:
3.8L V6 OHV 12-Valve (L32)
Other Engine Performance
3.8L V6 Horsepower:
198 hp @ 5000 rpm
3.8L V6 Torque:
232 lb-ft @ 3200 rpm
Diesel Engine
Diesel Engine Option:
2.5L Turbo Diesel (VM Motori A857 - available in some markets)
🔧 Transmission
Standard
Standard Transmission:
4-Speed Automatic (41TE/42LE)
Optional
Optional Transmission:
N/A (Automatic was standard across most gasoline engines)
Features
Transmission Features:
Electronically controlled, adaptive shift logic for optimized performance and fuel economy. Torque converter clutch for improved highway efficiency.
📐 Dimensions
Exterior
Wheelbase:
119.2 inches
Length:
199.5 inches
Width:
72.0 inches
Height:
67.5 inches
Weights
Curb Weight:
4,000 - 4,300 lbs (approx., varies by configuration)
Gross Vehicle Weight Rating Gvwr:
5,600 lbs (approx.)
Cargo
Max Cargo Volume:
146.0 cubic feet
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
★★★★★ (5-star)
NHTSA Frontal Impact Passenger:
★★★★★ (5-star)
NHTSA Side Impact Front Seat:
★★★★☆ (4-star)
NHTSA Side Impact Rear Seat:
★★★★☆ (4-star)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control (TCS - available).
Passive Features
Passive Safety Features:
Driver and front passenger airbags, available side curtain airbags, front seatbelt pretensioners, LATCH child seat anchor system.
💡 Technology Features
Infotainment
Infotainment System Features:
Factory-installed AM/FM radio with CD player was standard on most models. Optional upgrades included premium audio systems, rear-seat entertainment systems, and navigation (less common for 2006).
Driver Assistance
Driver Assistance Features:
Cruise control was standard. Parking assist sensors were an optional feature.
Connectivity
Connectivity Features:
N/A for this era; Bluetooth or USB connectivity was not standard.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles or 6 months, depending on oil type and driving conditions (refer to manual for specifics).
Engine Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on inspection.
Spark Plug Replacement:
30,000 miles for conventional, 60,000 - 100,000 miles for platinum/iridium (refer to manual).
Fluid Specifications
Engine Oil Type:
SAE 5W-20 or 5W-30 (API certified, refer to manual for exact specification based on engine and climate).
Transmission Fluid Type:
Chrysler ATF+4 (MS-9602).
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) or equivalent, typically a 50/50 mix of antifreeze and distilled water.
Known Issues
Common Issue Transmission:
The 41TE/42LE transmission can exhibit issues like slipping, delayed engagement, or solenoid failures. Regular fluid changes are crucial.
Common Issue Suspension:
Front suspension components like ball joints, tie rod ends, and control arm bushings can wear over time, leading to clunking noises and steering play.
Common Issue Electrical:
Power window motors, HVAC blower motors, and instrument cluster failures are reported. The Power Control Module (PCM) can also be a source of issues.
Common Issue Engine:
Head gasket leaks, particularly on the 3.3L and 3.8L V6 engines, are a known concern, especially if maintenance intervals are neglected. Oil leaks from valve cover gaskets are also common.
Parts Numbers
Oil Filter Part Number Example:
Wix 57356, Fram PH3600, Mopar 04540095.
📚 Vehicle History
Brand Heritage
Brand Heritage Context:
Dodge, as a division of Chrysler, has a long history of producing popular and practical vehicles, with the Caravan being a seminal model in the minivan segment it helped create.
Model Evolution
Model Evolution Context:
The 2006 model year represents the latter part of the Caravan's third generation (1996-2007), which saw significant redesigns and feature additions over its lifespan, including the introduction of the innovative Stow 'n Go seating.
Production
Production Location:
Windsor, Ontario, Canada and Saltillo, Mexico.
🏆 Awards & Recognition
Recognitions
Recognized For:
The Dodge Caravan and its sibling, the Chrysler Town & Country, were consistently recognized by automotive journalists and consumer groups for their innovation, practicality, and value, particularly with the introduction of Stow 'n Go.
Ratings
Consumer Reports Reliability Trend:
Reliability ratings for this generation varied, often being average or slightly below average compared to segment leaders like Honda and Toyota. However, with proper maintenance, many owners experience good longevity.
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