Dodge Caravan 2002 Service & Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 2002 👋 Introduction Market Position Segment: Minivan Target Audience: Families, fleet operators, DIY mechanics Competitive Analysis Key Competitors: Honda Odyssey, Toyota...

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Type: Car

Vendor:

Sku: 424799

Tags: 2002 Car Caravan Cars Dodge Misc

Product variants

Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Caravan

Year:

👋 Introduction

Market Position

Segment:

Minivan

Target Audience:

Families, fleet operators, DIY mechanics

Competitive Analysis

Key Competitors:

Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture

Key Features

Versatility:

Flexible seating, ample cargo space, passenger comfort.

Value:

Reputation for affordability and practicality.

📋 Manual Details

Coverage Areas

Language:

English

Manual Type:

Service and Repair Manual

Format:

📖 Manual Coverage

Systems Covered

Engine:

3.3L V6 (EGA), 3.8L V6 (L32)

Transmission:

41TE Automatic Transaxle

Brakes:

Front Disc / Rear Drum, ABS

Suspension:

Front MacPherson Strut, Rear Torsion Beam Axle

Steering:

Power Rack and Pinion

Electrical:

Complete wiring diagrams, component testing, fuse box layout

HVAC:

Air Conditioning, Heating, Ventilation

Body:

Interior and exterior component removal/installation, body panel repair

Procedures Included

Maintenance:

Oil change, filter replacement, spark plug service, fluid checks

Troubleshooting:

Diagnostic charts, fault code interpretation, symptom analysis

Repair:

Engine component overhaul, transmission repair, brake caliper replacement, suspension component replacement

Diagnostics:

On-Board Diagnostics (OBD-II) system, sensor testing, module programming

Technical Depth

Depth:

Comprehensive: Covers routine maintenance, troubleshooting, component replacement, and full system overhauls.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content

Print Quality

Printability:

Printable pages

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

Page Count

Estimated Pages:

1000+

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

Engine Size 1:

3.3 Liters

Configuration 1:

Overhead Valve (OHV) V6

Horsepower 1:

158 hp @ 4700 rpm

Torque 1:

190 lb-ft @ 3300 rpm

Optional Engine

Engine Code 2:

Engine Size 2:

3.8 Liters

Configuration 2:

Overhead Valve (OHV) V6

Horsepower 2:

180 hp @ 4600 rpm

Torque 2:

230 lb-ft @ 3200 rpm

Fuel System

Induction:

Multi-port Electronic Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Engine Management

Engine Control Module (PCM)

🔧 Transmission

Standard

Type:

4-Speed Automatic Transaxle

Model:

Drive Wheels:

Front-Wheel Drive (FWD)

Fluid Type

Atf Spec:

ATF+4 (Mopar)

Fluid Capacity

Capacity Quarts:

Approx. 10.5

📐 Dimensions

Exterior

Length:

Approx. 179.7 inches

Width:

Approx. 72.0 inches

Height:

Approx. 67.5 inches

Wheelbase:

Approx. 112.1 inches

Cargo

Cargo Volume Behind 1St Row:

Approx. 145.1 cu ft

Cargo Volume Behind 2Nd Row:

Approx. 75.1 cu ft

Weights

Curb Weight Min:

Approx. 3750 lbs

Gross Vehicle Weight Rating:

Approx. 5500 lbs

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance:

4 out of 5 stars

Active Features

Standard Anti-lock Braking System

Passive Features

Airbags Front:

Driver and Passenger Frontal Airbags

Child Seat Anchors:

LATCH System

💡 Technology Features

Infotainment

Audio Options:

AM/FM stereo with CD player, optional cassette player, optional premium sound system.

Driver Assistance

Cruise Control:

Standard Cruise Control

Connectivity

Power Accessories:

Power windows, power door locks, power mirrors

🔧 Maintenance

Service Intervals

Oil Change:

Every 3,000 miles or 3 months (severe duty), 5,000 miles or 6 months (normal duty)

Air Filter Replacement:

Every 15,000 miles or 12 months

Spark Plugs:

100,000 miles (for original equipment platinum plugs)

Fluid Specifications

Engine Oil Type:

SAE 5W-30 (API Certified)

Coolant Type:

Mopar Antifreeze/Coolant (MS-9769) or equivalent ethylene glycol based

Brake Fluid:

DOT 3

Known Issues

Transmission Problems:

Intermittent shifting issues, solenoid failure in the 41TE transmission are common.

Engine Issues:

Rear main seal leaks, intake manifold gasket leaks on some older 3.3L engines.

Suspension Wear:

Worn control arm bushings, ball joints, and sway bar links can lead to noise and handling issues.

Electrical Gremlins:

Body control module (BCM) issues, power window motor failures, and dashboard warning lights can occur.

📚 Vehicle History

Brand Heritage

Dodge Legacy:

Dodge has a long history of producing reliable and practical vehicles for American families.

Model Evolution

Generation:

Third Generation (1996-2000), 2001 Facelift

Design Changes 2001:

Updated front and rear styling, new interior trim options, revised powertrain management.

Production

Assembly Location:

Windsor, Ontario, Canada

Production Years:

1996-2007 (This generation)

🏆 Awards & Recognition

Recognitions

Consumer Reports:

While specific awards vary by year and reviewer, the Caravan was consistently recognized for its value and practicality in the minivan segment by publications like Consumer Reports.