Dodge Caravan 2003-2007 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Caravan Model Years: 2003, 2004, 2005, 2006, 2007 Platform: NS (Phase II) Codes Chassis Code: RS 👋 Introduction Market Position Segment: Minivan Target...

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Type: Car

Vendor:

Sku: 488063

Tags: 2003 2004 2005 2006 2007 Car Caravan Cars Dodge Misc

Product variants

Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Caravan

Model Years:

2003, 2004, 2005, 2006, 2007

Platform:

NS (Phase II)

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Minivan

Target Audience:

Families, fleet operators, DIY mechanics

Competitive Analysis

Key Competitors:

Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture/Montana

Key Features

Vehicle Strengths:

Spacious interior, versatile seating, established powertrain reliability, value proposition

Manual Benefit:

Empowers owners and technicians with detailed, accurate repair and maintenance information for this generation of Dodge Caravan.

📋 Manual Details

Coverage Areas

Primary Coverage:

North America (USA, Canada)

Page Count

Estimated Pages:

Over 2000 (typical for comprehensive factory service manuals)

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (3.3L, 3.8L V6), Transmission (4-Speed Automatic - 41TE/42LE)

Chassis:

Suspension (Front/Rear), Steering, Brakes (ABS equipped)

Electrical:

Wiring Diagrams, Lighting, Instruments, Audio System, Power Accessories, Body Control Module (BCM)

Body:

Exterior/Interior Trim, Doors, Windows, Seats, HVAC System, Body Repair Procedures

Procedures Included

Maintenance:

Scheduled maintenance intervals, fluid changes, filter replacements, lubrication

Diagnostics:

Troubleshooting charts, DTC (Diagnostic Trouble Code) interpretation, symptom-based diagnosis

Repair:

Engine overhaul, transmission rebuilds, suspension component replacement, brake caliper/rotor service, electrical component repair

Specifications:

Torque specifications, clearances, fluid capacities, wiring schematics, component locations

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete component overhaul and diagnostics)

📊 Manual Specifications

File Format

Quality:

High-resolution, searchable text, printable pages

Print Quality

Resolution:

Clear, legible text and diagrams

Binding Type

Binding:

N/A (PDF Format)

Paper Type

Paper:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine 1:

3.3L OHV V6 (3295cc)

Engine 1 Code:

Engine 1 Horsepower:

Approx. 180 hp @ 5000 rpm

Engine 1 Torque:

Approx. 205 lb-ft @ 4000 rpm

Optional Engine

Engine 2:

3.8L OHV V6 (3778cc)

Engine 2 Code:

Engine 2 Horsepower:

Approx. 200-215 hp @ 5000 rpm (model year dependent)

Engine 2 Torque:

Approx. 230-245 lb-ft @ 4000 rpm (model year dependent)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 Octane Recommended)

Cooling System

Coolant Type:

Mopar Antifreeze/Coolant (OAT) - HOAT approved, or equivalent (e.g., Zerex G-05)

🔧 Transmission

Standard

Transmission Type:

4-Speed Automatic Transaxle

Transmission Codes:

41TE (FWD), 42LE (AWD)

Features

Transmission Features:

Electronically controlled, Lock-up torque converter

Fluid Specifications

Transmission Fluid Type:

ATF+4 (Automatic Transmission Fluid, Type 9602)

Fluid Capacity

Transmission Fluid Capacity:

Approx. 9.7 US quarts (9.2 Liters) dry fill

📐 Dimensions

Exterior

Wheelbase:

Approx. 119.2 inches (3028 mm)

Length:

Approx. 195.9 inches (4976 mm)

Width:

Approx. 76.7 inches (1948 mm)

Height:

Approx. 68.4 inches (1737 mm)

Cargo

Cargo Volume Behind 3Rd Row:

Approx. 39.6 cu ft (1121 L)

Cargo Volume Behind 2Nd Row:

Approx. 118.1 cu ft (3344 L)

Cargo Volume Max With 2Nd And 3Rd Rows Folded:

Approx. 165.2 cu ft (4678 L)

Weights

Curb Weight:

Approx. 4,000 - 4,300 lbs (1814 - 1950 kg) depending on configuration

Gross Vehicle Weight Rating Gvwr:

Approx. 5,500 - 5,800 lbs (2495 - 2630 kg)

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

4 stars (2003-2007 models)

NHTSA Frontal Impact Passenger:

4 stars (2003-2007 models)

NHTSA Side Impact Front Seat:

5 stars (2003-2007 models)

NHTSA Side Impact Rear Seat:

5 stars (2003-2007 models)

IIHS Frontal Offset:

Good (for models with updated front structure)

Active Features

Standard (Anti-lock Braking System)

Traction Control:

Optional (TCS)

Passive Features

Airbags Front:

Driver and Passenger Frontal Airbags

Airbags Side:

Optional Side Curtain Airbags (later models/trims)

Seat Belts:

3-point seat belts for all seating positions, pretensioners for front seats

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player, optional cassette, optional rear entertainment system (DVD player).

Display:

Analog gauges, optional trip computer.

Driver Assistance

Cruise Control:

Standard on most trims.

Parking Sensors:

Optional Rear Park Assist System.

Connectivity

Auxiliary Input:

Not standard, aftermarket solutions available.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-7,500 miles (5,000-12,000 km) or 6-12 months, depending on driving conditions and oil type (refer to manual for specific recommendation).

Engine Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).

Cabin Air Filter:

Replace annually or every 15,000 miles (24,000 km).

Spark Plugs:

Replace every 100,000 miles (160,000 km) with recommended platinum or iridium plugs.

Fluid Specifications

Engine Oil Specification:

SAE 5W-30 or 10W-30 (depending on ambient temperature, refer to owner's manual). API certified.

Engine Oil Capacity:

3.3L V6: Approx. 4.5 quarts (4.3 L); 3.8L V6: Approx. 4.5 quarts (4.3 L)

Brake Fluid Type:

DOT 3

Power Steering Fluid Type:

Chrysler Power Steering Fluid or equivalent DEXRON III/MERCON ATF

Known Issues

Common Issue 1:

Power sliding door actuator failure or linkage issues.

Common Issue 2:

Rear liftgate latch mechanism problems.

Common Issue 3:

Headlight switch intermittent failure or melting.

Common Issue 4:

Transmission solenoid pack failure (leading to shifting problems).

Common Issue 5:

EGR valve clogging leading to rough idle or stalling.

📚 Vehicle History

Brand Heritage

Brand:

Dodge (Chrysler Corporation)

Model Evolution

Generation:

Third Generation (NS), facelifted (2001-2007)

Design Language:

Family-oriented, practical design with sliding rear doors.

Production

Production Years Model:

1996-2007 (NS platform for this generation)

Manufacturing Location:

Windsor, Ontario, Canada; St. Louis, Missouri, USA (varied by year/plant)

🏆 Awards & Recognition

Recognitions

Award Type:

Frequent mention in 'Best Family Cars' or 'Most Affordable Minivans' lists during its production run.

Award Source:

Various automotive publications (e.g., Consumer Reports, Edmunds).