🏷️ Basic Information

Make:

Dodge

Model:

Caravan

Years Covered:

2001, 2002, 2003, 2004, 2005, 2006, 2007

Platform:

NS

👋 Introduction

Segment:

Minivan

Target Audience:

DIY mechanics, independent repair shops, fleet maintenance.

Competitors:

Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture, Pontiac Montana, Buick Terraza.

Vehicle Purpose:

Family transportation, cargo hauling, versatile utility vehicle.

Manual Advantage:

Provides authorized OEM repair procedures, ensuring accuracy and completeness for effective maintenance and repair.

📋 Manual Details

General Coverage:

Comprehensive mechanical and electrical service information for all Dodge Caravan models from 2001-2007.

Regions Covered:

North America (USA, Canada, Mexico)

Estimated Page Count:

2000+

Type:

Workshop Service Repair Manual

Language:

English

Format:

Digital Download (PDF)

📖 Manual Coverage

Powertrain:

Engine (3.3L V6, 3.8L V6), Transmission (4-speed Automatic - 41TE, 42LE), Drivetrain (FWD)

Chassis:

Suspension (Front & Rear), Steering, Brakes (ABS, Disc/Drum)

Electrical:

Ignition, Charging System, Starting System, Lighting, Instrumentation, HVAC Controls, Power Accessories, SRS (Airbag) System, Body Control Module (BCM)

Body:

Exterior Body Panels, Interior Trim, Doors, Windows, Seats, HVAC System Components

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections.

Diagnostics:

Troubleshooting procedures, diagnostic trouble codes (DTCs), wiring diagrams, component testing.

Repair:

Step-by-step repair instructions for all major mechanical and electrical components, including engine, transmission, brakes, suspension, and electrical systems.

Rebuild:

Detailed procedures for engine and transmission overhaul/rebuild.

Depth:

Expert level; covers complete disassembly, repair, and reassembly of all vehicle systems. Includes detailed technical specifications, torque values, diagnostic strategies, and wiring schematics.

📊 Manual Specifications

File Type:

PDF

Searchability:

Searchable text for quick information retrieval.

Printability:

Printable pages for on-the-go reference.

Quality:

High-resolution digital scans for clarity.

Binding:

N/A (Digital Download)

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Engine 1 Displacement:

3.3 Liters (3301 cc)

Engine 1 Configuration:

3.3L V6, SOHC (Single Overhead Camshaft)

Engine 1 Bore X Stroke:

3.90 x 3.57 in (99.0 x 90.7 mm)

Engine 1 Compression Ratio:

9.4:1

Engine 1 Horsepower Est:

180 hp @ 5000 RPM

Engine 1 Torque Est:

205 lb-ft @ 3600 RPM

Engine 2 Displacement:

3.8 Liters (3778 cc)

Engine 2 Configuration:

3.8L V6, OHV (Overhead Valve) - 'High Output' variant available in some trims

Engine 2 Bore X Stroke:

3.92 x 3.31 in (99.5 x 84.1 mm)

Engine 2 Compression Ratio:

8.4:1

Engine 2 Horsepower Est:

200-215 hp @ 5000-5200 RPM (depending on year/tune)

Engine 2 Torque Est:

230-240 lb-ft @ 3600-4000 RPM (depending on year/tune)

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

87 Octane Unleaded Gasoline

ECU:

Chrysler's Next Generation Controller (NGC)

🔧 Transmission

Transmission Type:

4-Speed Automatic Transaxle

Transmission Codes:

41TE (for 3.3L), 42LE (for 3.8L)

Optional Transmission:

N/A (All models equipped with 4-speed automatic)

Overdrive:

Yes (4th gear)

Torque Converter:

Lock-up torque converter

Fluid Type:

ATF+4 (Mopar)

Capacity:

Approximately 10.0 quarts (9.5 Liters) for a drain and fill.

📐 Dimensions

Wheelbase:

119.2 inches (3028 mm)

Length:

190.7 inches (4843 mm)

Width:

76.9 inches (1953 mm)

Height:

67.9 inches (1725 mm)

Passenger Volume Est:

140.8 cubic feet (3.99 cubic meters)

Cargo Volume Behind 3Rd Row Est:

30.1 cubic feet (0.85 cubic meters)

Cargo Volume Behind 2Nd Row Est:

73.3 cubic feet (2.08 cubic meters)

Cargo Volume Max Est:

142.5 cubic feet (4.03 cubic meters)

Curb Weight Est Start:

4200 lbs (1905 kg)

Gross Vehicle Weight Rating Est:

5700 lbs (2585 kg)

Wheelbase Options:

Standard wheelbase and optional Long Wheelbase (SWB/LWB) variants exist, check specific vehicle.

Wheel Bolt Pattern:

5 x 114.3 mm (5 x 4.5 inches)

Standard Tire Size Est:

P215/70R15

Optional Tire Size Est:

P225/60R16, P235/55R17 (on higher trims/later models)

🛡️ Safety Features

NHTSA Frontal Impact Driver Est:

4 Stars (2001-2007 models varied slightly)

NHTSA Frontal Impact Passenger Est:

4 Stars (2001-2007 models varied slightly)

NHTSA Side Impact Front Seat Est:

5 Stars (2001-2007 models varied slightly)

NHTSA Side Impact Rear Seat Est:

4 Stars (2001-2007 models varied slightly)

ABS:

Standard on all models.

Traction Control:

Optional on some trims/models.

Electronic Stability Control:

Not widely available or standard during this generation.

Airbags Front:

Standard dual front airbags.

Airbags Side:

Optional front-seat mounted side airbags available on some trims.

Seatbelts:

Three-point seatbelts for all seating positions, front seatbelt pretensioners.

💡 Technology Features

Audio System:

Standard AM/FM/CD player, optional Infinity sound system, SiriusXM satellite radio available on later models.

Navigation:

Optional factory navigation system available on higher trim levels.

Rear Entertainment:

Optional rear-seat video entertainment system (RSES) with VCR or DVD player on select trims.

Cruise Control:

Standard on all models.

Parking Assist:

Optional rear park assist sensors available on some trims.

Auxiliary Input:

Not standard, may be available via aftermarket integration.

Bluetooth:

Not available from the factory for this generation.

🔧 Maintenance

Oil Change:

Every 3,000-7,500 miles (5,000-12,000 km) or 6-12 months, depending on driving conditions and oil type (refer to owner's manual for specific intervals and oil type).

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km), or as needed based on inspection.

Spark Plug Replacement:

3.3L V6: 100,000 miles (160,000 km) with Iridium plugs; 3.8L V6: 60,000-100,000 miles (96,000-160,000 km) depending on plug type.

Transmission Fluid Change:

Every 30,000-60,000 miles (48,000-96,000 km), or more frequently if used for heavy towing or severe service.

Engine Oil Specification:

SAE 5W-30 Synthetic or Conventional (check manual for exact recommendation based on temperature).

Coolant Specification:

Chrysler Formula OAT (Organic Acid Technology) Antifreeze/Coolant (Mopar P/N 05010885AA or equivalent).

Brake Fluid Specification:

DOT 3.

Common Problem 1:

Transmission issues: Torque converter clutch (TCC) shudder, failure of solenoids, and internal hard part failures in the 41TE/42LE transmissions are relatively common. Fluid and filter changes are critical.

Common Problem 2:

Water pump leaks: Especially on the 3.3L and 3.8L engines, the water pump can develop leaks over time.

Common Problem 3:

Rear heat exchanger leaks: Vehicles equipped with rear A/C/heat often experience leaks from the rear climate control system's heat exchanger.

Common Problem 4:

Power door lock actuators: Failures of door lock actuators are a recurring issue.

Common Problem 5:

CV Axle boots: Premature wear or tearing of CV axle boots can lead to joint damage.

📚 Vehicle History

Dodge Legacy:

Dodge, a division of Chrysler, has a long history of producing American vehicles, including practical and family-oriented models.

Generation:

Third Generation Dodge Caravan (NS platform).

Redesign Year:

Redesigned for the 2001 model year, featuring updated styling, interior, and chassis.

Facelift:

Minor refresh around 2005 with updated front/rear fascias and interior tweaks.

Manufacturing Plant:

Windsor, Ontario, Canada; Saltillo, Mexico.

Production Years Of Generation:

2001-2007

🏆 Awards & Recognition

Consumers Digest Best Buy:

The Dodge Caravan (and its siblings Chrysler Voyager/Town & Country) frequently appeared on 'Best Buy' lists from publications like Consumers Digest for its value and practicality during this era.

Jdpower Dependability:

While historically not class-leading in initial quality or long-term dependability compared to Japanese rivals, it offered a strong value proposition which was often recognized.

Manual Certification:

Original Equipment Manufacturer (OEM) Standard.