🏷️ Basic Information

Make:

Dodge

Model:

Caravan

Year:

1992

Generation Designation:

Second Generation (RS Platform)

Platform Code:

RS

👋 Introduction

Vehicle Segment:

Minivan

Key Innovation:

Revolutionized the family vehicle segment, offering unprecedented passenger and cargo versatility.

Primary Competitors:

Ford Aerostar, Chevrolet Lumina APV, Oldsmobile Silhouette, Pontiac Trans Sport

Versatility:

Removable rear seating, abundant interior space, front-wheel drive for superior traction.

Powertrain Options:

Available turbocharged 4-cylinder and smooth V6 engines.

📋 Manual Details

Primary Coverage:

1992 Dodge Caravan

Secondary Coverage:

Plymouth Voyager, Chrysler Town & Country (all RS platform variants for 1992)

Estimated Page Count:

1500+

Type:

Factory Service Manual / Workshop Manual

Language:

English

Format:

Printed

Binding Type:

Staple-bound or perfect bound (typical for factory manuals)

Paper Type:

High-quality, durable paper stock suitable for workshop environments

Print Quality:

High-resolution, clear printing with sharp diagrams and illustrations

📖 Manual Coverage

Engine:

2.5L Turbo I4 (156 cu in), 3.3L V6 (201 cu in)

Transmission:

3-Speed Automatic (A604 FWD), 4-Speed Automatic (A670 FWD)

Drivetrain:

Front-Wheel Drive (FWD)

Suspension:

Front MacPherson Strut, Rear Torsion Beam Axle with Watt's Linkage

Brakes:

Front Disc, Rear Drum (with optional ABS)

Steering:

Power Assisted Rack and Pinion

Electrical:

12V System, Charging System, Starting System, Lighting, Instruments, Powertrain Control Module (PCM), Body Control Module (BCM), HVAC Controls, Power Windows, Power Locks, Power Sliding Door (optional)

Body:

Body Panel Repair, Interior Trim, Exterior Trim, Doors, Windows, Seats, HVAC System, Audio System

HVAC:

Heating, Ventilation, Air Conditioning System Diagnosis and Repair

Safety:

Seat Belts, Airbag System (driver side only for this year), ABS (Anti-lock Braking System)

Maintenance:

Oil Change, Filter Replacement, Fluid Checks and Top-offs, Spark Plug Replacement, Belt Inspection and Replacement, Brake Pad Replacement, Tire Rotation

Diagnostics:

Engine Performance Troubleshooting, Transmission Shifting Issues, Electrical System Faults, HVAC System Problems, Brake System Malfunctions

Repair:

Engine Component Replacement (e.g., Alternator, Starter, Water Pump), Transmission Overhaul and Repair, Brake System Component Replacement (e.g., Calipers, Rotors, Lines), Suspension Component Replacement (e.g., Struts, Ball Joints, Tie Rods), Electrical Component Replacement (e.g., Sensors, Actuators, Control Modules), Body Panel Repair and Replacement, Interior Component Repair

Overhaul:

Engine Overhaul Procedures (2.5L Turbo, 3.3L V6), Transmission Overhaul Procedures (A604, A670)

Troubleshooting:

Step-by-step diagnostic flowcharts and fault code interpretations (OBD-I based)

Depth:

Comprehensive Engine Rebuilds, Transmission Rebuilds, Electrical System Diagnostics, Body Repair, Suspension and Steering Overhaul

Detail Level:

Factory-level detail with torque specifications, clearances, wiring diagrams, and component testing procedures.

⚙️ Engine Specifications

Engine 1 Displacement:

2.5 Liters (156 cubic inches)

Engine 1 Configuration:

Inline 4-Cylinder (I4)

Engine 1 Aspiration:

Turbocharged

Engine 1 Horsepower:

150 hp @ 4800 rpm (approx.)

Engine 1 Torque:

180 lb-ft @ 2400 rpm (approx.)

Engine 1 Fuel System:

Fuel Injection (MPI)

Engine 1 Block Material:

Cast Iron

Engine 1 Head Material:

Aluminum

Engine 2 Displacement:

3.3 Liters (201 cubic inches)

Engine 2 Configuration:

V-Configuration (V6)

Engine 2 Aspiration:

Naturally Aspirated

Engine 2 Horsepower:

162 hp @ 4800 rpm (approx.)

Engine 2 Torque:

194 lb-ft @ 3600 rpm (approx.)

Engine 2 Fuel System:

Fuel Injection (MPI)

Engine 2 Block Material:

Cast Iron

Engine 2 Head Material:

Aluminum

🔧 Transmission

Transmission Type Standard:

3-Speed Automatic (A604 FWD)

Transmission Type Optional:

4-Speed Automatic (A670 FWD)

Transmission Features:

Lock-up torque converter, electronically controlled shifting (on A604 and A670)

Transmission Fluid Type:

ATF+3 (Chrysler Mopar)

📐 Dimensions

Wheelbase:

112.1 inches

Length:

175.3 inches

Width:

71.2 inches

Height:

68.4 inches

Curb Weight Min:

3550 lbs (approx.)

Curb Weight Max:

3800 lbs (approx.)

Cargo Volume Seats Up:

33.1 cu ft (behind 2nd seat)

Cargo Volume Seats Down:

140.3 cu ft (max, all seats removed)

🛡️ Safety Features

NHTSA Frontal Driver:

Not rated (vehicle design predates standardized testing for frontal airbags)

NHTSA Frontal Passenger:

Not rated

Active Braking:

Optional Anti-lock Braking System (ABS)

Passive Restraints:

Frontal airbags (driver only), three-point seatbelts for all outboard passengers, two-point seatbelts for center positions.

Child Safety:

LATCH system not standard; provisions for child seats available.

💡 Technology Features

Audio System:

AM/FM Stereo radio with cassette player, optional CD player, and premium speaker systems available.

Climate Control:

Manual HVAC controls, optional automatic climate control available on higher trims.

Driver Assistance Features:

Cruise control (standard on most models), optional Anti-lock Braking System (ABS).

Connectivity Features:

None (vehicle predates modern connectivity standards like Bluetooth or USB).

🔧 Maintenance

Oil Change Interval:

3,750 miles or 3 months (severe duty), 7,500 miles or 6 months (normal duty)

Transmission Fluid Change:

Inspect every 30,000 miles; change as needed based on inspection or every 60,000 miles (severe duty).

Spark Plug Replacement:

30,000 miles (standard plugs), 60,000 miles (platinum plugs)

Coolant Flush:

Every 30,000 miles or 2 years

Engine Oil Type:

API SG or SH, SAE 5W-30 (all temperatures) or SAE 10W-30 (above 0°F)

Engine Oil Capacity:

4.5 Quarts (2.5L Turbo), 4.0 Quarts (3.3L V6) with filter

Coolant Type:

Ethylene Glycol (Chrysler Mopar Antifreeze/Coolant)

Coolant Capacity:

10.3 Quarts (2.5L), 11.5 Quarts (3.3L)

Brake Fluid Type:

DOT 3

Common Wear Items:

Struts, tie rod ends, ball joints, radiator, water pump, A/C compressor, power window regulators.

Engine Specific Issues:

2.5L Turbo: Head gasket failures, turbocharger oil leaks. 3.3L V6: Lifter noise, head gasket issues on early models.

Transmission Specific Issues:

A604/A670: Solenoid pack failures, torque converter clutch shudder, transmission fluid leaks.

Electrical Issues:

Instrument cluster failure, power door lock actuators, blower motor resistor.

📚 Vehicle History

Dodge Legacy:

Dodge has a long history of producing robust and practical vehicles, often with a focus on performance and utility.

Caravan Introduction:

The original Dodge Caravan and Plymouth Voyager debuted in late 1983 for the 1984 model year, creating the minivan segment.

Second Generation:

The second generation (RS platform) was introduced for the 1991 model year, featuring a more aerodynamic design, improved powertrains, and enhanced safety features.

Production Location:

Windsor, Ontario, Canada; St. Louis, Missouri, USA

Production Years Rs Platform:

1991-1995

🏆 Awards & Recognition

Critical Acclaim:

Consistently praised for its practicality and interior space upon introduction, widely recognized as a benchmark in its class.

Consumer Reports Rating:

Variable; initial models often received good ratings for practicality, but reliability varied by powertrain and specific year.

Emission Compliance:

Meets federal emission standards for the 1992 model year.