Engine Mechanical:
Complete overhaul, diagnosis, tuning, cooling system, lubrication system, intake and exhaust systems
Engine Electrical:
Ignition system, fuel injection system (MPI), starting and charging system, emissions control system, sensors and actuators
Transmission Manual:
Service, overhaul, clutch system, torque converter, internal components
Transmission Automatic:
Service, overhaul, valve body, hydraulic controls, transmission control module (TCM)
Drivetrain:
Front axle, rear axle, driveshafts, U-joints, differentials, transfer case (4WD)
Suspension:
Front suspension (independent), rear suspension (leaf spring), shock absorbers, springs, control arms, ball joints, steering linkage
Steering:
Power steering system, steering gear, steering column, tie rods, wheel alignment specifications
Brakes:
Front disc brakes, rear drum brakes, ABS system, hydraulic system, parking brake
Electrical System:
12V battery, alternator, starter motor, fuses, relays, lighting system, power windows, power locks, horn, wipers
Body And Chassis:
Frame construction, body panels, doors, hood, tailgate, bumpers, interior trim, glass replacement
Heating Ventilation Air Conditioning:
HVAC system components, refrigerant, blower motor, climate controls, A/C compressor, evaporator, condenser
Comfort And Convenience:
Seats, airbags, seatbelts, interior lighting, cruise control
Diagnostic Troubleshooting:
OBD-II diagnostic codes, fault finding charts, symptom analysis, repair procedures based on diagnostic trouble codes (DTCs)
Routine Maintenance:
Oil changes, filter replacements, fluid checks and changes, belt and hose inspection/replacement, tire rotation and pressure checks
Repair And Rebuild:
Engine component replacement (pistons, rings, bearings, valves), transmission rebuilds, differential overhaul, brake caliper replacement, suspension component replacement
Diagnostics:
Step-by-step diagnostic procedures for all major systems, electrical troubleshooting using wiring diagrams
Electrical Diagnostics:
Wiring diagrams, connector pinouts, component testing, circuit tracing
Special Tools And Equipment:
Identification and usage of specialized tools required for specific repair procedures
Depth Of Information:
Comprehensive, from basic fluid level checks to complete engine and transmission overhauls
Diagnostic Capability:
Advanced, including troubleshooting guides for complex electrical and mechanical issues
Repair Level:
Suitable for professional technicians and advanced DIY mechanics
Standard Transmission:
5-Speed Manual (NV1500)
Optional Transmission:
4-Speed Automatic (42RLE)
Optional Transmission V8:
5-Speed Automatic (W5A580, in later models, though 42RLE common for 2005)
Automatic Transmission Features:
Electronically controlled, Overdrive
Automatic Transmission Fluid Spec:
ATF+4 (Chrysler Material Standard MS-9602)
Manual Transmission Fluid Spec:
API GL-5, SAE 75W-90 (NV1500/NV3500)
Oil Change Interval:
Every 5,000 - 7,500 miles or 6 months (depending on driving conditions and oil type)
Engine Oil Filter Part Number:
Mopar MO-090 or equivalent (e.g., Purolator PBL12222, Fram PH16)
Air Filter Replacement Interval:
Every 15,000 - 30,000 miles or as needed based on inspection
Spark Plug Replacement Interval:
3.7L V6: 100,000 miles (Champion copper plugs recommended by some sources, consult manual for specific OE)
Spark Plug Replacement Interval V8:
4.7L V8: 100,000 miles (Champion copper plugs recommended by some sources, consult manual for specific OE)
Engine Oil Specification:
SAE 5W-30 (API Service SN or newer)
Engine Oil Capacity 3.7L:
5.0 US quarts (4.7 liters) with filter
Engine Oil Capacity 4.7L:
6.0 US quarts (5.7 liters) with filter
Coolant Specification:
Chrysler HOAT (Hybrid Organic Additive Technology) Extended Life Coolant (OAT - Orange)
Coolant Capacity:
Approx. 12.1 - 13.7 US quarts (depending on engine and configuration)
Brake Fluid Specification:
DOT 3
Power Steering Fluid Specification:
ATF+4 (Chrysler Material Standard MS-9602)
Common Problems:
Potential for fuel pump failures, occasional transmission shifting issues (especially with the 42RLE), heater core leaks, exhaust manifold cracks (especially on V8 models), ABS sensor issues.
Troubleshooting Common Issues:
Manual provides detailed diagnostic procedures for these and other common issues.