Target Audience:
Primarily professional automotive technicians, but also suitable for experienced DIY mechanics and vehicle owners with a good understanding of automotive principles.
Digital Vs Print Advantage:
Instant downloadability and accessibility to crucial repair information, unlike the wait time for physical manuals. Digital format allows for easy searching and printing of specific sections.
Learning Curve Statement:
Designed to educate users on repair and maintenance, imparting factory-trained technician knowledge through step-by-step guidance.
Decision Making Support:
Empowers owners to make informed decisions regarding maintenance and repair strategies for their 1991 Dodge Dakota.
Manual Coverage:
Comprehensive coverage for all aspects of the 1991 Dodge Dakota, including maintenance, repair, diagnostics, and specifications.
Estimated Page Count:
Typically 1000+ pages for a factory-level repair manual of this era, though exact digital count may vary.
Manual Type:
Repair Service Manual / Workshop Manual
Engine Systems:
Engine mechanical (disassembly, assembly, overhaul), fuel system, ignition system, cooling system, lubrication system, exhaust system.
Drivetrain Systems:
Transmission (manual and automatic), clutch, driveshaft, axles, differentials.
Chassis Systems:
Suspension (front and rear), steering system, brakes (hydraulic, parking), wheels and tires.
Electrical Systems:
Starting system, charging system, ignition system, lighting system, instrument panel, power accessories, wiring diagrams.
Body And Frame:
Body construction, interior components, exterior trim, doors, windows, safety restraints (seat belts, potentially airbags if equipped).
Maintenance Procedures:
Scheduled maintenance, fluid level checks, filter replacement, lubrication, tune-ups.
Repair Procedures:
Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation.
Diagnostic Procedures:
Troubleshooting charts, symptom-based diagnostics, component testing procedures.
Technical Specifications:
Torque specifications, clearances, fluid capacities, electrical resistances, timing settings.
Depth Of Coverage:
Factory-level detail suitable for professional technicians and advanced DIY mechanics. Covers everything from routine maintenance to complete engine and transmission rebuilds.
File Quality:
PDF format allows for clear viewing, zooming, and printing. High-quality scans or digital reproductions.
Printability:
Full printable specifications, allowing users to print individual sections or the entire manual.
Binding Type:
Digital (PDF), therefore no physical binding. Mimics the comprehensive nature of a bound service manual.
Paper Type:
Digital (PDF), therefore no physical paper type. Content designed to be viewed on screen or printed on standard paper.
Software Requirements:
Adobe PDF Reader for viewing, WinZip or similar for extracting if delivered as a compressed archive.
Operating System Compatibility:
Compatible with all versions of Windows and Mac operating systems.
Engine Options:
Likely covers both the 2.5L 'Tech-4' (AMC) inline-4 and the 3.9L 'Magnum' V6 engines.
2.5L Engine Power:
Estimated 96-100 horsepower and 130-135 lb-ft of torque (exact figures may vary based on specific configuration).
3.9L V6 Engine Power:
Estimated 125-130 horsepower and 180-185 lb-ft of torque (exact figures may vary based on specific configuration).
Fuel Delivery System:
EFI (Electronic Fuel Injection) for both engines, likely with multi-port fuel injection for the V6.
Engine Management System:
Manual will detail the operation and diagnostics of the engine control unit (ECU) and related sensors.
Ignition System Type:
Electronic ignition system, likely with distributor or distributorless ignition system (DIS) depending on engine variant.
Cooling System Type:
Pressurized liquid cooling system.
Lubrication System Type:
Pressurized wet-sump lubrication system.
Standard Transmission Type:
Likely the A500 4-speed automatic transmission for V6 models and potentially a manual transmission option for both engines (e.g., NP435 4-speed or NV3500 5-speed).
Optional Transmission Type:
Manual transmission options would be considered optional depending on the specific configuration.
Automatic Transmission Control:
Details on hydraulic and electronic control systems for the automatic transmission, including torque converter operation.
Manual Transmission Overhaul:
Procedures for clutch replacement, transmission disassembly, and assembly.
Body Styles:
Regular Cab (short bed and long bed) and Club Cab (extended cab).
Wheelbase Options:
Approximately 112 inches (short bed) and 125 inches (long bed).
Curb Weight Range:
Typically ranging from 3,200 to 3,800 lbs depending on configuration and engine.
Towing Capacity Estimate:
Varies significantly by configuration, but can range up to 5,000-7,000 lbs for properly equipped V6 models.
Crash Test Information:
Information on safety standards of the era. Specific crash test ratings for this model might be limited compared to modern vehicles.
Braking System Type:
Front disc brakes and rear drum brakes. Anti-lock braking system (ABS) likely available as an option.
Restraint Systems:
Seat belts (lap and shoulder belts for front occupants). Airbags were not standard or widely available in 1991, especially on trucks.
Audio System:
Basic AM/FM radio, potentially with cassette player. Premium options might have included more speakers.
Cruise Control:
Available as an option on many models.
Antilock Brakes:
Available as an option on some configurations.
Connection Options:
Limited to basic vehicle systems. No modern connectivity features like Bluetooth or USB.
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions. Manual will specify exact intervals and oil type.
Transmission Fluid Change:
Refer to manual for specific mileage intervals, often around 30,000-60,000 miles, depending on transmission type and usage.
Engine Oil Type:
Likely SAE 10W-30 or 5W-30 for both engines, with specific API service classification. Manual will confirm.
Coolant Type:
Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water. Manual will specify type and capacity.
Brake Fluid Type:
DOT 3 brake fluid is standard for this era.
Automatic Transmission Fluid Type:
Likely ATF+3 or equivalent for the A500 transmission. Manual will confirm exact specification.
Common Dakota Issues:
Rust, especially on rocker panels, cab corners, and bed. Possible electrical gremlins, worn suspension components, and transmission issues in higher mileage vehicles.
Oil Filter Part Number Example:
Part numbers vary by manufacturer (e.g., Wix 51515, Fram PH8A, Mopar 04781592 for similar era vehicles). Manual may list Mopar numbers or cross-references.
Dodge Truck Lineage:
The Dakota was Dodge's first compact/mid-size pickup truck, positioned below the Ram.
First Generation:
The 1991 model is part of the first generation of the Dodge Dakota (1987-1996), which introduced unibody construction for a lighter, more car-like ride.
Manufacturing Location:
Primarily manufactured in Warren, Michigan, USA.
