Dodge Dakota 1990 All Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Dakota Year: 1990 Codes Chassis Code: AN 👋 Introduction Market Position Market Niche: Compact/Mid-size Pickup Truck, positioned as a versatile and capable light-duty...

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Type: Truck

Vendor:

Sku: 515566

Tags: 1990 Cars Dakota Dodge Misc Truck

Product variants

Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Dakota

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Market Niche:

Compact/Mid-size Pickup Truck, positioned as a versatile and capable light-duty truck with both V6 and V8 engine options.

Competitive Analysis

Competitors:

Ford Ranger, Chevrolet S-10/GMC Sonoma, Nissan Hardbody, Toyota Pickup.

Key Features

Vehicle Strengths:

Optional V8 engine (rare for its class at the time), robust build, good towing capacity for its size, available 4WD.

Manual Value Proposition:

Empowers owners and independent mechanics with factory-level diagnostic and repair information, enabling quality DIY maintenance and cost savings.

📋 Manual Details

Coverage Areas

Engine Coverage:

3.9L V6 (239ci), 5.2L V8 (318ci)

Transmission Coverage:

Getrag 5-speed Manual, A500/A518 4-speed Automatic

Drivetrain Coverage:

2WD, 4WD

Body Style Coverage:

Regular Cab, Club Cab

Trim Level Coverage:

All trims (LE, SE, SLT)

Page Count

Estimated Page Count:

Approximately 800-1000 pages (typical for comprehensive service manuals)

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Downloadable Digital Format (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine removal/installation, cylinder head, block, pistons, crankshaft, camshaft, valve train, timing system, lubrication system, cooling system

Engine Performance:

Fuel delivery, ignition system, emission controls, engine diagnostics, tuning

Transmission Manual:

Clutch, transmission overhaul, shift linkage, PTO (if applicable)

Transmission Automatic:

Torque converter, transmission overhaul, hydraulic controls, electronic controls (if applicable), transmission fluid cooling

Drivetrain:

Front axle, rear axle, driveshafts, universal joints, differentials, hubs, CV joints (if applicable)

Suspension:

Front suspension (independent, twin I-beam or Twin-link dependent), rear suspension (leaf springs), shock absorbers, springs, bushings, alignment

Steering:

Power steering system, steering gear, steering column, tie rods, ball joints

Brakes:

Front disc brakes, rear drum brakes, hydraulic system, parking brake, ABS (if equipped), brake fluid specifications

Electrical System:

Battery, charging system (alternator), starting system (starter motor), ignition system, lighting system, gauges, instruments, wiring diagrams, fuses, relays

Body And Chassis:

Frame, body panels, doors, hood, tailgate, bumpers, glass, interior trim, seats, weatherstripping

HVAC:

Heating, ventilation, air conditioning system components, refrigerant, operation

Fuel System:

Fuel tank, fuel pump, fuel lines, fuel injectors, throttle body, evaporative emission control

Exhaust System:

Exhaust manifolds, pipes, catalytic converter, mufflers, resonators

Procedures Included

Preventive Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks, lubrication, tire rotation, belt/hose inspection

Diagnostic Procedures:

Troubleshooting guides, symptom-based diagnostics, fault code interpretation (OBD-I)

Repair Procedures:

Step-by-step instructions for component removal, installation, and adjustment

Overhaul Procedures:

Complete rebuild procedures for major components like engines and transmissions

Adjustment Procedures:

Alignment settings, brake adjustments, clutch adjustments, idle speed settings

Wiring Schematics:

Detailed electrical wiring diagrams for all systems

Specification Tables:

Torque specifications, clearances, fluid capacities, pressures

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine/transmission rebuilds)

📊 Manual Specifications

File Format

File Format:

Searchable:

Yes (text-based PDF)

Printable:

Digital Quality:

High-resolution scans, clear diagrams and text

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine 1 Displacement:

3.9L (239 cubic inches)

Engine 1 Configuration:

V6, OHV (Overhead Valve)

Engine 1 Bore X Stroke:

3.66 x 3.57 inches (93 x 91 mm)

Engine 1 Horsepower Est:

125 hp @ 4000 rpm

Engine 1 Torque Est:

190 lb-ft @ 2000 rpm

Optional Engine

Engine 2 Displacement:

5.2L (318 cubic inches)

Engine 2 Configuration:

V8, OHV (Overhead Valve), Magnum series

Engine 2 Bore X Stroke:

3.91 x 3.31 inches (99 x 84 mm)

Engine 2 Horsepower Est:

170-180 hp @ 3600-4000 rpm

Engine 2 Torque Est:

255-260 lb-ft @ 2400-2800 rpm

Fuel System

Fuel Delivery:

Multi-port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Standard

Transmission 1 Type:

Getrag 360 5-Speed Manual

Optional

Transmission 2 Type:

Chrysler A500 / A518 4-Speed Automatic (with overdrive)

Features

Automatic Overdrive Gears:

4th gear is overdrive

Transfer Case:

New Process Gear NP231 (2WD/4WD), NP242 (Full-time 4WD, less common)

Fluid Specifications

Manual Transmission Fluid:

API GL-5, SAE 75W-90 or 75W-140 (check specific application)

Automatic Transmission Fluid:

ATF+3 (Chrysler Mopar specification)

📐 Dimensions

Exterior

Wheelbase Regular Cab:

109.9 inches (2791 mm)

Wheelbase Club Cab:

124.9 inches (3172 mm)

Bed Length Standard:

6.0 feet (approx. 72 inches)

Bed Length Long:

7.5 feet (approx. 90 inches)

Weights

Curb Weight Est Min:

3500 lbs (approx. 1588 kg)

Gross Vehicle Weight Rating Gvwr Est Max:

5300-5700 lbs (approx. 2400-2585 kg)

Towing Capacity Est Max:

Up to 7,000 lbs (with appropriate engine, axle, and towing package)

🛡️ Safety Features

Ratings

NHTSA Crash Test Data:

Data for this era is limited; likely not tested by NHTSA for front/side impact in modern standards.

Active Features

ABS Availability:

Optional on some models, typically rear-wheel anti-lock brakes (RWABS).

Passive Features

Airbags:

Driver-side airbag standard, passenger airbag not available in 1990.

Seatbelts:

Lap and shoulder belts standard for front occupants.

💡 Technology Features

Infotainment

Audio System Options:

AM/FM stereo, cassette player, optional CD player (rare for the era).

Driver Assistance

Cruise Control:

Optional

Connectivity

OBD Standard:

OBD-I (On-Board Diagnostics, first generation)

🔧 Maintenance

Service Intervals

Oil Change Interval Est:

Every 3,000 miles or 3 months, whichever comes first (conventional oil).

Transmission Fluid Change Auto Est:

Every 30,000-60,000 miles (check manual for specific recommendation).

Transmission Fluid Change Manual Est:

Every 50,000-100,000 miles (inspect condition).

Spark Plug Replacement Est:

Every 30,000-60,000 miles (depending on plug type).

Coolant Flush Interval Est:

Every 30,000 miles or 2 years.

Fluid Specifications

Engine Oil Type:

API SG or higher, SAE 10W-30 or 10W-40 (check owner's manual for specific viscosity based on temperature).

Engine Oil Capacity 3.9L:

4.0 US quarts (3.8 L) with filter change.

Engine Oil Capacity 5.2L:

5.0 US quarts (4.7 L) with filter change.

Coolant Type:

Ethylene glycol based, Mopar Antifreeze/Coolant (Green).

Brake Fluid Type:

DOT 3.

Known Issues

Common Problem 1:

Fuel pump failure (especially on early models).

Common Problem 2:

Radiator leaks and cooling system component deterioration.

Common Problem 3:

Corrosion on frame rails and body panels, particularly in rust-prone areas.

Common Problem 4:

Wear in front suspension components (ball joints, tie rod ends).

Common Problem 5:

Interior component wear (seats, dashboard cracking).

Common Problem 6:

Oxygen sensor failures and related emissions issues.

📚 Vehicle History

Brand Heritage

Dodge Truck History:

Dodge has a long history of producing durable trucks, with the Dakota introduced to fill the gap between compact and full-size pickups.

Model Evolution

First Generation Introduction:

The Dodge Dakota was first introduced for the 1987 model year, making the 1990 model part of its first generation (1987-1996).

Key 1990 Updates:

Minor styling updates and potential package revisions from the initial launch models. The V8 option became more prominent.

Production

Production Plant:

Warren Truck Assembly Plant, Warren, Michigan

🏆 Awards & Recognition

Recognitions

Industry Acknowledgements:

While not typically awarded specific 'Car of the Year' awards, the Dakota was recognized for offering a V8 in a compact truck segment, broadening its utility.