Engine Options Covered:
All factory-installed engines including 2.5L I4, 3.9L V6, and 4.7L V8
Drivetrain Options Covered:
2WD (RWD) and 4WD (4x4) configurations
Body Styles Covered:
Regular Cab, Club Cab (Extended Cab)
Trim Levels Covered:
All factory trim levels (e.g., ST, SLT, Sport, R/T)
Estimated Page Count:
1500-2000+ pages (typical for a complete factory service manual)
Manual Type:
Factory Service Manual / Workshop Manual
Format:
Likely Print or PDF (based on product description)
Engine Mechanical:
Complete engine overhaul, disassembly, assembly, diagnosis, internal components, lubrication system, cooling system, fuel system, emission control systems
Engine Performance:
Ignition system, fuel delivery, air induction, engine control module (ECM) operation, sensor diagnostics
Transmission Manual:
NV1500, NV3500 manual transmission service, clutch system, linkage, diagnostics
Transmission Automatic:
42RE, 45RFE/48RE automatic transmission service, torque converter, valve body, internal components, diagnostics
Drivetrain And Axles:
Front and rear axle service, differential overhaul, CV joints, driveshafts, transfer case (for 4WD models)
Brakes:
Front and rear brake systems (disc and drum), ABS diagnostics and repair, hydraulic system, parking brake
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, ball joints, steering linkage
Steering:
Power steering system, steering column, steering gear/rack and pinion, alignment specifications
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting, wiring diagrams, grounds
Body And Interior:
Body panel removal and installation, doors, windows, upholstery, climate control system, HVAC, dash assembly
Chassis And Frame:
Frame inspection, crossmembers, body mounts, corrosion protection
Diagnostic Tools:
Scan tool usage, OBD-II codes, diagnostic trouble codes (DTCs), troubleshooting flowcharts
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, tune-ups
Component Removal Installation:
Step-by-step guides for all major components (engine, transmission, brakes, suspension, steering, HVAC, etc.)
Troubleshooting Guides:
Systematic diagnostic procedures for identifying and resolving common and complex faults
Rebuilding Procedures:
Detailed instructions for overhauling engines, transmissions, and differentials
Specifications And Tolerances:
Torque specifications, clearances, wear limits for all serviceable parts
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems
Depth Of Coverage:
Factory-level detail covering all mechanical, electrical, and diagnostic procedures required for repair and maintenance
Diagnostic Capabilities:
Advanced diagnostic strategies, troubleshooting flowcharts, and interpretation of diagnostic trouble codes (DTCs)
Repair Accuracy:
Precise procedures and specifications ensuring factory-quality repairs
Engine 1 Code:
4Cyl (2.5L)
Engine 1 Displacement:
2.5 Liters (150 ci)
Engine 1 Configuration:
Inline 4-Cylinder, Overhead Valve (OHV)
Engine 1 Horsepower:
Approx. 122 hp @ 4800 rpm
Engine 1 Torque:
Approx. 155 lb-ft @ 3200 rpm
Engine 2 Displacement:
3.9 Liters (239 ci)
Engine 2 Configuration:
V6, Overhead Valve (OHV)
Engine 2 Horsepower:
Approx. 175 hp @ 4800 rpm
Engine 2 Torque:
Approx. 230 lb-ft @ 3600 rpm
Engine 3 Displacement:
4.7 Liters (287 ci)
Engine 3 Configuration:
V8, Single Overhead Cam (SOHC), 2 valves per cylinder
Engine 3 Horsepower:
Approx. 235 hp @ 4800 rpm
Engine 3 Torque:
Approx. 295 lb-ft @ 3200 rpm
Fuel Injection:
Electronic Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Oil Change Interval:
Every 3,000 - 7,500 miles or 3-6 months, depending on oil type and driving conditions (refer to manual for specific recommendations).
Air Filter Replacement:
Every 12,000 - 15,000 miles or annually.
Spark Plug Replacement 2.5L:
Approx. 100,000 miles (Platinum)
Spark Plug Replacement 3.9L:
Approx. 100,000 miles (Platinum)
Spark Plug Replacement 4.7L:
Approx. 100,000 miles (Platinum)
Coolant Flush:
Every 30,000 - 60,000 miles or 2-5 years.
Engine Oil Type:
SAE 5W-30 or 10W-30 (check manual based on temperature range). API Certified.
Engine Oil Capacity:
2.5L: 4.5 qts, 3.9L: 4.5 qts, 4.7L: 5.0 qts (with filter)
Automatic Transmission Fluid:
ATF+4 (Mopar)
Manual Transmission Fluid:
API GL-4, SAE 75W-90 synthetic gear lubricant (for NV3500)
Coolant Type:
Mopar OAT (Orange) Antifreeze/Coolant, 50/50 mix
Ignition Coil Failure:
Common on V8 models, leading to misfires.
Transmission Slipping:
Can occur in automatic transmissions, often related to fluid leaks or valve body issues.
Rear Main Seal Leaks:
Potential oil leaks from the engine rear main seal.
Exhaust Manifold Cracks:
Especially on V8 engines, leading to exhaust leaks and ticking noises.