DODGE Grand CARAVAN 2009 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Grand Caravan Year: 2009 Codes Platform: RT 👋 Introduction Market Position Segment: Minivan Target Audience: Families, commercial operators requiring versatile people and cargo...

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Type: Car

Vendor:

Sku: 530018

Tags: 2009 Car Cars Dodge Grand CARAVAN Misc

Product variants

Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Grand Caravan

Year:

Codes

Platform:

👋 Introduction

Market Position

Segment:

Minivan

Target Audience:

Families, commercial operators requiring versatile people and cargo hauling.

Competitive Analysis

Competitors 2009:

Toyota Sienna, Honda Odyssey, Kia Sedona, Ford Freestar.

Key Features

Stow 'N Go:

Standard on most trims, offering foldable second and third-row seats for flexible cargo and passenger configurations.

Flexible Interior:

Ample interior space, multiple seating arrangements, power sliding doors and liftgate options.

Practicality:

Designed for maximum utility, comfort, and ease of use for family transportation and cargo hauling.

📋 Manual Details

Coverage Areas

Coverage:

Comprehensive maintenance, diagnostic, repair, and overhaul procedures for all systems of the 2009 Dodge Grand Caravan.

Page Count

Page Count:

Estimated 1,500-2,500 pages (typical for a complete service manual of this era).

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, cylinder head, pistons, connecting rods, crankshaft, lubrication system, cooling system, timing system.

Engine Performance:

Fuel system (injectors, pump, pressure), ignition system, emissions control, engine management (PCM operation).

Transmission Manual:

Transmission identification, disassembly, assembly, torque converter, valve body, seals, clutch pack diagnostics.

Transmission Automatic:

Automatic transmission (e.g., 62TE) diagnosis, repair, fluid and filter replacement, electronic controls.

Drivetrain:

Front-wheel drive axle shafts, constant velocity (CV) joints, differential, transfer case (if applicable).

Brakes:

Front and rear brake systems, hydraulic components, anti-lock braking system (ABS), electronic stability control (ESC), brake fluid specifications.

Suspension:

Front and rear suspension components, struts, shock absorbers, control arms, ball joints, wheel bearings, alignment specifications.

Steering:

Power steering system, steering column, steering gear/rack and pinion, tie rod ends, steering fluid specifications.

Body Frame:

Body structure, corrosion protection, front and rear structural components, door, hood, liftgate mechanisms, interior trim removal.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting system, power distribution, grounding.

HVAC:

Heating, ventilation, and air conditioning (HVAC) system, components, refrigerant, diagnostics, compressor, evaporator, heater core.

Comfort Convenience:

Power windows, power locks, power sliding doors, power liftgate, mirrors, seats, remote entry, keyless ignition.

Safety Restraint

Safety Restraint:

Airbag system (SRS), seat belts, pretensioners, diagnostic procedures for SRS.

Information Entertainment

Infotainment:

Audio system, navigation system (if equipped), Uconnect system, display units.

Procedures Included

Maintenance:

Routine maintenance procedures: oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.

Troubleshooting:

Diagnostic flowcharts, symptom analysis, common problems and their solutions, fault code interpretation.

Repair:

Step-by-step repair instructions for all major components and systems, including removal, installation, and adjustment.

Overhaul:

Detailed procedures for complete engine and transmission overhauls, including specifications for internal components.

Diagnostics:

On-Board Diagnostics (OBD-II) system operation, scan tool usage, sensor testing, actuator testing, electrical circuit diagnosis.

Technical Depth

Depth:

Comprehensive, suitable for professional technicians and advanced DIYers. Covers everything from basic adjustments to complete component rebuilds and complex electrical diagnostics.

📊 Manual Specifications

File Format

File Format:

Print Quality

Image Quality:

High-resolution images and diagrams optimized for clarity, with recommendation for Adobe PDF Reader for accurate display.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

2.8L V6 (ERB) - Less common, typically for base models or specific markets.

Engine Code Common:

3.3L V6 (EGA) - Standard on many models.

Engine Code Performance:

3.8L V6 (L26) - Optional, higher output.

Performance

Horsepower 3.3L:

Approx. 175 hp @ 5000 rpm

Torque 3.3L:

Approx. 205 lb-ft @ 4000 rpm

Horsepower 3.8L:

Approx. 200 hp @ 5000 rpm

Torque 3.8L:

Approx. 235 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Sequential Electronic Fuel Injection (SEFI)

Fuel Type:

Unleaded gasoline

Fuel Requirement:

87 octane minimum

🔧 Transmission

Standard

Transmission Type:

4-speed automatic (41TE) on 3.3L models.

Optional

Transmission Type Optional:

6-speed automatic (62TE) on 3.8L and some 3.3L models.

Features

Electronic Control:

Electronically controlled automatic transmissions with adaptive shift logic.

Transmission Fluid:

ATF+4 (Mopar equivalent recommended for optimal performance and longevity).

📐 Dimensions

Exterior

Length:

Approx. 199.8 inches

Width:

Approx. 78.5 inches

Height:

Approx. 68.9 inches

Wheelbase:

Approx. 121.1 inches

Cargo

Cargo Volume Behind 3Rd Row:

Approx. 31.3 cu ft

Cargo Volume With 3Rd Row Folded:

Approx. 77.0 cu ft

Cargo Volume Max:

Approx. 140.0 cu ft (with 2nd and 3rd rows folded)

Weights

Curb Weight:

Approx. 4,400 - 4,800 lbs (depending on configuration)

Gross Vehicle Weight Rating:

Approx. 6,300 - 6,600 lbs

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5-Star (Driver and Passenger) - 2009 model year testing.

NHTSA Side Impact:

5-Star (Front and Rear Passengers) - 2009 model year testing.

IIHS Top Safety Pick:

Yes - For 2009.

Active Features

Standard Anti-lock Braking System (ABS)

Standard Electronic Stability Control (ESC)

Traction Control:

Standard Traction Control System (TCS)

Passive Features

Airbags:

Standard advanced multi-stage front airbags, front-seat-mounted side airbags, and available roof-mounted side curtain airbags for all rows.

Seat Belts:

3-point seat belts for all seating positions, driver and front passenger seat belt pretensioners.

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD audio system, optional SiriusXM satellite radio, touchscreen navigation systems.

Uconnect:

Optional Uconnect system with Bluetooth hands-free communication and voice commands.

Driver Assistance

Backup Camera:

Available rearview camera system.

Parkview Camera:

ParkView Rear Back-Up Camera displaying guidelines on the audio display.

Connectivity

Auxiliary Input:

Standard auxiliary audio input jack for portable media players.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles or as indicated by the oil change reminder system (depending on driving conditions and oil type).

Engine Air Filter:

Inspect every 15,000 miles, replace as needed or every 30,000 miles.

Cabin Air Filter:

Replace every 15,000-30,000 miles.

Spark Plugs:

Replace every 100,000 miles (typically platinum or iridium plugs).

Transmission Fluid Filter:

Replace every 60,000 - 100,000 miles, or as per severe service recommendations.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 Synthetic Blend or Full Synthetic.

Engine Oil Capacity:

Approx. 5 quarts (4.7 liters) for 3.3L and 3.8L V6 engines (check dipstick).

Coolant Type:

Mopar OAT (Orange) Antifreeze/Coolant, 50/50 mix with distilled water.

Power Steering Fluid:

Mopar Power Steering Fluid or equivalent.

Known Issues

Transmission Hard Shifting:

Common concern with the 62TE transmission, often related to valve body issues or software calibration. Can be addressed with specific service bulletins.

Power Sliding Door Motors:

Durability issues with the motors and mechanisms for power sliding doors.

Cv Axle Wear:

Front CV axles can wear prematurely, especially in vehicles driven in harsh climates or with altered suspension.

Rear Suspension Noise:

Squeaks and rattles from the rear suspension, often traced to worn bushings or struts.

Climate Control Actuators:

Blend door actuators for the HVAC system can fail, leading to improper temperature control.

📚 Vehicle History

Brand Heritage

Dodge Heritage:

Dodge has a long history of building durable and practical vehicles, including successful minivans.

Model Evolution

Grand Caravan Introduction:

The Grand Caravan (and its Plymouth Voyager/Dodge Caravan siblings) pioneered the modern minivan segment in the mid-1980s.

Generation 2009:

The 2009 model belongs to the fourth generation (2008-2020, with major redesigns in between). This generation was built on the Chrysler RT platform.

Production

Manufacturing Plant:

Windsor Assembly Plant, Windsor, Ontario, Canada.