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Dodge Grand Caravan 2005 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Dodge Model: Grand Caravan Year: 2005 Body Style: Minivan Codes Platform: NS (Third Generation) 👋 Introduction Market Position Segment: Full-size Minivan Target Audience: Families, commercial...
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Dodge Grand Caravan 2005 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Grand Caravan
Year:
2005
Body Style:
Minivan
Codes
Platform:
NS (Third Generation)
👋 Introduction
Market Position
Segment:
Full-size Minivan
Target Audience:
Families, commercial operators
Competitive Analysis
Key Competitors:
Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture
Key Features
Versatility:
Flexible seating and cargo configurations, Stow 'n Go seating introduced later
Value Proposition:
Affordable family transport with ample interior space
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Workshop Manual
Language:
English
Format:
Downloadable PDF
Page Count
Estimated Page Count:
1500+
📖 Manual Coverage
Systems Covered
Engine:
3.3L V6, 3.8L V6
Transmission:
4-Speed Automatic (41TE/42LE)
Brakes:
ABS, Front/Rear Brake Systems
Suspension:
Front McPherson Strut, Rear Torsion Beam Axle
Steering:
Power Rack and Pinion
Electrical:
Wiring Diagrams, Fuses, Relays, Lighting, Power Accessories
Body:
Exterior Body Panels, Doors, Glass, Interior Trim
HVAC:
Heating, Ventilation, Air Conditioning
Fuel System:
Fuel Tank, Pump, Injectors, Lines
Cooling System:
Radiator, Water Pump, Thermostat, Hoses
Exhaust System:
Manifolds, Catalytic Converter, Muffler
Engine Control:
ECU, Sensors, Actuators, Ignition System
Safety Systems:
Airbags, Seat Belts
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Fluid Top-offs, Inspections
Troubleshooting:
Diagnostic Charts, Symptom-to-Cause Analysis
Repair:
Component Replacement, Overhaul Procedures, Adjustments
Diagnostics:
OBD-II Codes, Sensor Testing, Component Testing
Torque Specifications:
Engine, Drivetrain, Suspension, Body Fasteners
Wiring Diagrams:
Comprehensive Electrical Schematics
Specifications:
Clearances, Tolerances, Fluid Capacities
Special Tools:
Identification of required specialized tools
Technical Depth
Depth:
Complete factory-level repair and maintenance information
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Fully searchable text
Print Quality:
High-resolution, printable pages
Version Control:
No expiry dates, perpetual access
⚙️ Engine Specifications
Primary Engine
Engine 1:
3.3L (3301cc) SOHC V6 (EGA)
Engine 1 Bore X Stroke:
93.0 mm x 81.0 mm
Engine 1 Compression Ratio:
9.0:1
Engine 1 Horsepower:
180 hp @ 5000 rpm
Engine 1 Torque:
205 lb-ft @ 4000 rpm
Optional Engine
Engine 2:
3.8L (3778cc) SOHC V6 (EPL/EPM)
Engine 2 Bore X Stroke:
96.0 mm x 87.0 mm
Engine 2 Compression Ratio:
9.3:1
Engine 2 Horsepower:
205 hp @ 5000 rpm
Engine 2 Torque:
235 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline
Engine Management
ECU Type:
Chrysler NGC (Next Generation Controller)
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic Transaxle
Transmission Code:
41TE (FWD), 42LE (AWD - if applicable)
Optional
Optional Transmission:
All-Wheel Drive (AWD) available on some models
Features
Overdrive:
Yes (4th gear)
Fluid Specifications
Transmission Fluid Type:
Chrysler ATF+4 (Mopar)
Fluid Capacity
Transmission Fluid Capacity Qt:
Approx. 4.0 quarts (dry fill)
📐 Dimensions
Exterior
Wheelbase In:
119.2
Length In:
195.7
Width In:
72.4
Height In:
68.9
Cargo
Cargo Volume Cu Ft Max:
142.5
Weights
Curb Weight Lbs Est:
4200-4500
Towing Capacity Lbs Max:
3800 (with optional tow package)
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact 2005:
★★★★★ (5/5 Stars)
NHTSA Passenger Front Impact 2005:
★★★★★ (5/5 Stars)
NHTSA Side Impact Front Seat 2005:
★★★★☆ (4/5 Stars)
NHTSA Side Impact Rear Seat 2005:
★★★★★ (5/5 Stars)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Optional
Passive Features
Airbags Front:
Standard Driver and Passenger Airbags
Airbags Side:
Optional Side Curtain Airbags (check specific vehicle configuration)
Seat Belts:
3-point seat belts for all seating positions
💡 Technology Features
Infotainment
Audio System:
AM/FM Stereo with CD Player, Optional Cassette, Optional Premium Audio
Rear Entertainment:
Optional Rear-Seat Entertainment System (DVD player with screen)
Driver Assistance
Cruise Control:
Standard
Park Assist:
Optional Rear Parking Assist System
Connectivity
Phone Integration:
No factory Bluetooth or advanced smartphone integration for this model year.
🔧 Maintenance
Service Intervals
Oil Change Interval Miles:
3,000-7,500 miles (depending on oil type and driving conditions)
Transmission Fluid Service Miles:
60,000-100,000 miles (refer to manual for specific recommendation)
Spark Plug Replacement Miles:
100,000 miles (Iridium type)
Fluid Specifications
Engine Oil Type:
API SN/SP or ILSAC GF-6A, SAE 5W-20 (3.3L and 3.8L)
Engine Oil Capacity Qt:
4.5 (3.3L), 4.7 (3.8L)
Coolant Type:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, 50/50 mix with distilled water
Brake Fluid Type:
DOT 3
Known Issues
Common Issues:
Transmission solenoid/valve body issues, power steering pump leaks, EGR valve clogging, minor electrical gremlins, front suspension wear (ball joints, tie rods)
📚 Vehicle History
Brand Heritage
Dodge Legacy:
Dodge has a long history of producing durable and practical vehicles, with the Caravan line being a pioneer in the minivan segment.
Model Evolution
Third Generation:
The 2005 Grand Caravan belongs to the third generation (NS) of the Dodge Caravan, which ran from 2001-2007. This generation saw significant updates in styling, safety, and available features.
Production
Manufacturing Plant:
Windsor, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Safety Awards:
Consistently received good safety ratings from NHTSA for its generation.
Segment Awards:
Often cited for its practicality and value within the minivan segment.
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