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DODGE INTREPID 2004 (LH PLATFORM) Service Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: Intrepid Year: 2004 Platform: LH Platform 👋 Introduction Market Position Segment: Full-size Sedan Target Audience: Families, commuting, executive transport Competitive Analysis Competitors: Ford...
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🏷️ Basic Information
Identification
Make:
Dodge
Model:
Intrepid
Year:
2004
Platform:
LH Platform
👋 Introduction
Market Position
Segment:
Full-size Sedan
Target Audience:
Families, commuting, executive transport
Competitive Analysis
Competitors:
Ford Taurus, Toyota Avalon, Chevrolet Impala, Buick LeSabre
Key Features
Design Philosophy:
Aerodynamic styling, spacious interior, comfortable ride
Lh Platform Benefits:
Improved ride and handling, enhanced safety, modern interior packaging
📋 Manual Details
Coverage Areas
Primary Focus:
Service and Repair Procedures
Page Count
Estimated Pages:
Over 1000 (typical for comprehensive service manuals)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF) / Printed Copy (depending on sale)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, lubrication, cooling, fuel, exhaust, ignition, timing
Engine Performance:
Diagnosis and testing of engine performance issues
Transmission Automatic:
42LE automatic transmission service, overhaul, diagnosis
Drivetrain:
Axles, CV joints, differential service
Suspension:
Front and rear suspension components, alignment, diagnosis
Steering:
Power steering system, steering column, linkage, diagnosis
Brakes:
Hydraulic system, ABS, disc and drum brake service, parking brake
Electrical System:
Battery, charging system, starting system, lighting, accessories
Engine Control Module:
PCM diagnosis, sensor testing, actuator testing, wiring diagrams
Body Electrical:
Power windows, power locks, mirrors, climate control, instrument cluster
Climate Control:
HVAC system service, refrigerant handling, component replacement
Body And Frame:
Body panel repair, door operation, glass replacement, structural components
Restraint Systems:
Airbag system diagnosis and service procedures
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, fluid checks, tune-ups
Troubleshooting:
Diagnostic flowcharts, symptom-based diagnosis, component testing
Repair Procedures:
Step-by-step instructions for component replacement and repair
Component Rebuild:
Detailed instructions for rebuilding engine, transmission, and other major components
Special Tools:
Identification and usage of specialized tools required for service
Wiring Diagrams:
Complete electrical schematics for all vehicle systems
Technical Depth
Level:
Comprehensive (from basic maintenance to complete engine/transmission overhauls)
📊 Manual Specifications
File Format
File Type:
PDF (Searchable Text)
Print Quality
Quality:
High Resolution (Clear diagrams and text)
Binding Type
Binding:
N/A (for digital), Professional binding (for printed)
Paper Type
Paper:
N/A (for digital), Durable paper stock (for printed)
⚙️ Engine Specifications
Primary Engine
Engine Code:
ECL (3.5L V6)
Displacement:
3.5 Liters (214.6 cubic inches)
Configuration:
SOHC V6
Bore X Stroke:
3.50 x 3.72 inches (89.0 x 94.5 mm)
Compression Ratio:
9.3:1
Performance
Horsepower:
200 hp @ 5600 RPM
Torque:
220 lb-ft @ 3200 RPM
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Regular 87 Octane
Engine Features
Engine Management:
Chrysler's SBEC (Single-Board Engine Controller) or NGC (Next-Generation Controller)
🔧 Transmission
Standard
Transmission Type:
42LE Automatic Transmission
Gear Ratios General:
Refer to manual for specific ratios (e.g., 1st: 2.84, 2nd: 1.60, 3rd: 1.00, Rev: 2.20)
Optional
Optional Transmission:
None for 2004 Intrepid
Features
Transmission Fluid Type:
ATF+4 (MS-9602)
Transmission Fluid Capacity:
Approximately 9.5 pints (4.5 liters) for refill
📐 Dimensions
Exterior
Length:
203.7 inches
Width:
74.4 inches
Height:
56.7 inches
Wheelbase:
113.0 inches
Front Track:
61.4 inches
Rear Track:
61.5 inches
Interior
Passenger Volume:
106.3 cubic feet
Front Headroom:
38.8 inches
Rear Headroom:
38.0 inches
Front Legroom:
43.1 inches
Rear Legroom:
38.4 inches
Cargo
Trunk Volume:
16.1 cubic feet
Weights
Curb Weight:
Approx. 3580-3750 lbs (depending on trim)
Gross Vehicle Weight Rating:
Approx. 4700 lbs
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Good (5-star rating)
NHTSA Frontal Impact Passenger:
Good (5-star rating)
NHTSA Side Impact Front Seat:
Good (4-star rating)
NHTSA Side Impact Rear Seat:
Good (4-star rating)
IIHS Front Crash Rating:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System
Passive Features
Airbags Front:
Advanced Frontal Airbags
Airbags Side:
Optional Side Impact Airbags
Seatbelts:
3-point front and rear seat belts, pretensioners
💡 Technology Features
Infotainment
Audio Options:
AM/FM stereo, CD player, cassette player, Infinity premium audio system
Climate Control Tech:
Manual or automatic climate control with recirculation mode
Driver Assistance
Cruise Control:
Standard cruise control
Keyless Entry:
Optional keyless entry and remote start
Connectivity
Onboard Diagnostics:
OBD-II compliant for emissions and diagnostics
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (using synthetic blend or full synthetic)
Air Filter Replacement:
Every 30,000 miles or as needed based on conditions
Spark Plug Replacement:
Every 100,000 miles (for platinum or iridium plugs)
Transmission Fluid Change:
Every 60,000 to 100,000 miles (refer to manual for specific recommendation)
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API Certified)
Engine Oil Capacity:
4.7 quarts (4.5 liters) with filter change
Coolant Type:
Chrysler OAT (Organic Acid Technology) Red Coolant (MS-9769)
Coolant Capacity:
Approximately 11.0 quarts (10.4 liters)
Brake Fluid Type:
DOT 3
Known Issues
Common Problem 1:
Intake manifold gasket leaks (causing coolant or oil leaks)
Common Problem 2:
Transmission solenoid issues (resulting in shifting problems)
Common Problem 3:
Power steering pump leaks or noise
Common Problem 4:
Window regulator failures
Common Problem 5:
EVAP system leaks (check engine light)
📚 Vehicle History
Brand Heritage
Dodge Legacy:
Chrysler's performance-oriented division, known for muscle cars and robust engineering.
Model Evolution
First Generation:
1993-1997 Dodge Intrepid (based on LH platform)
Second Generation:
1998-2004 Dodge Intrepid (redesigned, updated styling and features)
Discontinuation:
Intrepid production ceased after the 2004 model year, replaced by the Dodge Charger.
Production
Manufacturing Location:
Bramalea, Ontario, Canada (Chrysler Canada Assembly Plant)
🏆 Awards & Recognition
Recognitions
Ward 10 Best Engines:
The 3.5L V6 engine was recognized by Ward's Communications in prior years for its refinement and performance.
Ratings
Consumer Reports Ratings:
Varies by year; often cited for comfort and spaciousness, with mixed reliability scores in later years.