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1996-1997 Dodge Intrepid Service Repair Workshop Manual (1996 1997)

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🏷️ Basic Information Identification Make: Dodge Model: Intrepid Year: 1996-1997 Generation: Second Generation (1998-2004) - *Note: Manual covers the late model year of the first generation and the early models...
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Type: Car
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Sku: 322165
1996-1997 Dodge Intrepid Service Repair Workshop Manual (1996 1997)
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Intrepid
Year:
1996-1997
Generation:
Second Generation (1998-2004) - *Note: Manual covers the late model year of the first generation and the early models of the second generation transition.*
Codes
Chassis Code:
LH Platform
👋 Introduction
Market Position
Target Audience:
DIY mechanics and experienced professionals seeking detailed factory-level repair information.
Competitive Analysis
Value Proposition:
Provides in-depth, factory-accurate procedures at a fraction of the cost of dealership service, enabling cost-effective vehicle maintenance and repair.
Key Features
Unique Selling Points:
Highly detailed illustrations, step-by-step instructions, complete coverage of all systems, instant digital download.
📋 Manual Details
Coverage Areas
Primary Coverage:
1996-1997 Dodge Intrepid
Engine Variants Covered:
Likely includes both 3.3L V6 and 3.5L V6 variants based on model year.
Page Count
Estimated Page Count:
Undisclosed, but described as 'hundreds of photos and illustrations' and '100 percents complete'.
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine overhaul and rebuilding, timing belt replacement, transmission removal/installation, in-car transmission servicing, engine performance, firing orders, serpentine belt routings, timing belt service procedures.
Chassis And Suspension:
Brakes, front end and alignment procedures and specifications, suspension, U-joint and CV-joint service procedures.
Body And Electrical:
Sunroof, air conditioning service and capacities, wiring diagrams, vacuum diagrams.
Fuel System:
Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, and diagnostic procedures.
Exhaust System:
Catalytic converter, mufflers, exhaust pipes, and oxygen sensors.
Cooling System:
Radiator, water pump, thermostat, cooling fans, hoses, and coolant capacity.
Ignition System:
Spark plugs, ignition coils, distributor (if applicable for certain markets/years), and ignition timing.
Steering System:
Power steering pump, steering rack, tie rods, and alignment specifications.
Body Control Modules:
Likely covers basic functions of body control modules related to power windows, locks, and interior lighting, especially if electrical diagrams are detailed.
Procedures Included
Maintenance:
Factory maintenance schedules and charts.
Repair:
Step-by-step instructions for complete disassembly, repair procedures.
Diagnostics:
Trouble codes, troubleshooting and diagnostics, computer diagnostic trouble tree charts, computer diagnostic codes.
Oil & Filter Change:
Detailed steps for routine oil and filter changes.
Brake Pad Replacement:
Step-by-step guide for front and rear brake pad replacement.
Headlight & Taillight Bulb Replacement:
Instructions for accessing and replacing exterior lighting bulbs.
Battery Testing & Replacement:
Procedures for testing battery health and safe replacement.
Wheel Bearing Service:
Procedures for inspecting and replacing wheel bearings.
Radiator Flush & Replacement:
Detailed instructions for draining, flushing, and refilling the cooling system, as well as radiator replacement.
Air Filter Replacement:
Steps for replacing the engine air filter.
Cabin Air Filter Replacement:
Instructions for locating and replacing the cabin air filter (if equipped).
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine overhaul and rebuilding, suitable for both DIY enthusiasts and professional mechanics.
Diagnostic Tools:
While not explicitly mentioning OBD-II scanners, the inclusion of 'Trouble Codes' and 'Computer Diagnostic Trouble Tree Charts' implies the use of diagnostic scanners and understanding of diagnostic data.
Electrical Troubleshooting:
Extensive coverage through detailed wiring diagrams, component locations, and troubleshooting charts for electrical faults.
Engine Rebuilding:
Includes procedures for cylinder head removal and installation, piston and connecting rod removal and installation, crankshaft removal and installation, and bearing replacement.
Transmission Rebuilding:
While 'in-car servicing' is mentioned, a full rebuild may be detailed or referenced. The 'Transmission Removal and Installation' sections are crucial for any major transmission work.
Suspension Geometry:
Detailed specifications and procedures for front-end alignment, including camber, caster, and toe adjustments.
Air Conditioning Servicing:
Includes refrigerant types, capacities, pressure readings, and procedures for system evacuation and recharge.
Body And Trim Service:
While not explicitly detailed as a separate section, the 'hundreds of photos and illustrations' and 'repair procedures' suggest coverage for body panel removal, interior trim, and potentially glass replacement.
📊 Manual Specifications
File Format
Compatibility:
All PC based Windows operating systems & Mac
Readability:
Searchable text within PDF (assumed for PDF format).
Print Quality
Printability:
All pages are printable.
Binding Type
Binding:
Digital download (PDF), not a physical book.
Paper Type
Paper Type:
N/A (Digital Format)
Software Requirements
Required Software:
Adobe PDF Reader & WinZip
⚙️ Engine Specifications
Primary Engine
Engine Options:
For 1996-1997 Dodge Intrepid, likely includes the 3.3L V6 (e.g., EGAN/EGE) and the 3.5L V6 (e.g., EGJ). The manual should provide specifications for both.
Performance
Horsepower Torque:
Specific figures for each engine variant (3.3L: approx. 155 hp, 195 lb-ft; 3.5L: approx. 214 hp, 231 lb-ft) are expected to be detailed within the manual.
Fuel System
Fuel Delivery:
Sequential multi-port fuel injection (MPI) is standard for these engines. Manual will detail fuel pump pressure, injector operation, and diagnostic procedures.
Timing System
Timing Belt Chain:
The 3.3L V6 utilizes a timing chain, while the 3.5L V6 uses a timing belt. The manual's explicit mention of 'TIMING BELT REPLACEMENT' and 'TIMING BELT SERVICE PROCEDURES' strongly indicates coverage for the 3.5L V6, and likely general timing chain information for the 3.3L.
🔧 Transmission
Standard
Standard Transmission:
All 1996-1997 Dodge Intrepid models were equipped with a 4-speed automatic transmission (e.g., 42LE).
Optional
Optional Transmission:
No manual transmission options were available for this generation of the Dodge Intrepid.
Features
Transmission Features:
The 42LE is a electronically controlled automatic transmission. Manual covers removal, installation, in-car servicing, and likely diagnostic procedures.
📐 Dimensions
Exterior
Length Width Height:
Dimensions for the 1996-1997 Intrepid (LH platform) are approximately: Length: 199.9 inches, Width: 74.1 inches, Height: 55.4 inches. Exact figures may vary slightly and are likely detailed in the manual.
Weights
Curb Weight:
Curb weight typically ranged from approximately 3,500 to 3,700 lbs depending on engine and options. Specific weights for different configurations are expected in the manual.
🛡️ Safety Features
Ratings
NHTSA Crash Test Results:
Specific NHTSA ratings for 1996-1997 Intrepid are not readily available but were generally considered good for their era. The manual may contain specific safety system diagnostic information rather than crash test ratings.
Passive Features
Standard Safety Features:
Dual front airbags, crumple zones, energy-absorbing steering column. Optional features like ABS might be covered.
💡 Technology Features
Infotainment
Audio System:
Base models featured AM/FM stereo with cassette. Higher trims offered CD players and premium sound systems (e.g., Infinity). The manual may cover radio removal/installation and basic speaker wiring.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature. The manual will include diagnostic and repair procedures for the ABS system, including wheel speed sensors and hydraulic unit.
Connectivity
Remote Keyless Entry:
Remote Keyless Entry systems were available. The manual might cover basic system operation and potential troubleshooting for key fobs.
Electrical Systems
PCM Module:
The Powertrain Control Module (PCM) manages engine and transmission functions. The manual will include detailed wiring diagrams and diagnostic trouble tree charts for PCM related issues.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typical intervals for this era were 3,000-7,500 miles or 3-6 months, depending on driving conditions and oil type. The manual will provide definitive factory recommendations.
Timing Belt Replacement Interval:
For the 3.5L V6 engine, the timing belt replacement interval is typically around 90,000 to 100,000 miles. The manual will specify the exact interval and procedure.
Fluid Specifications
Engine Oil Type:
Likely SAE 5W-30 synthetic or synthetic blend oil. The manual will specify exact viscosity and API service classification.
Transmission Fluid Type:
Chrysler ATF+3 (or equivalent) is typically used for the 42LE transmission. Manual will confirm and detail capacity.
Coolant Type:
Chrysler's Mopar OAT (Organic Acid Technology) coolant or a comparable equivalent. Manual will specify type and capacity.
Known Issues
Common Problems:
Potential issues for this generation can include head gasket leaks (especially on early 3.5L engines), intake manifold gasket leaks, ABS sensor failures, and wear in suspension components. The manual's troubleshooting sections are invaluable for addressing these.
Technical Specifications
Spark Plug Gap:
Spark plug gap specifications for the 3.3L and 3.5L V6 engines will be detailed in the manual, typically around 0.040-0.060 inches depending on the plug type.
Tire Size:
Common tire sizes for the 1996-1997 Intrepid included P205/70R15, P215/60R16, and P225/55R17. The manual will list exact sizes for each trim level.
Wheel Bolt Pattern:
The LH platform typically uses a 5x114.3mm (5x4.5 inch) bolt pattern.
Torque Specifications
Engine Bolt Torques:
The manual provides complete torque specifications for critical engine components like cylinder heads, main bearings, and connecting rods, essential for proper engine rebuilding.
📚 Vehicle History
Brand Heritage
Dodge Heritage:
Dodge, as a marque, has a long history of producing performance-oriented and value-driven vehicles. The Intrepid represented a move towards more sophisticated and aerodynamically styled sedans for the brand.
Model Evolution
Intrepid Lh Platform:
The 1996-1997 models represent the latter part of the first generation of the LH-platform Dodge Intrepid, which debuted in 1993. This platform was characterized by cab-forward design and a focus on interior space. The 1998 model year saw a significant redesign, marking the start of the second generation. This manual bridges the gap, likely covering the final iterations of the first generation.
Production
Manufacturing Location:
The Dodge Intrepid (LH platform) was primarily manufactured in Brampton, Ontario, Canada.
🏆 Awards & Recognition
Recognitions
Automotive Journalism Awards:
While specific awards for the 1996-1997 Intrepid are not widely publicized, the LH platform was generally well-received for its styling and spaciousness in automotive reviews of its time.
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