Powertrain:
Engine overhaul and rebuilding, timing belt replacement, transmission removal/installation, in-car transmission servicing, engine performance, firing orders, serpentine belt routings, timing belt service procedures.
Chassis And Suspension:
Brakes, front end and alignment procedures and specifications, suspension, U-joint and CV-joint service procedures.
Body And Electrical:
Sunroof, air conditioning service and capacities, wiring diagrams, vacuum diagrams.
Fuel System:
Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, and diagnostic procedures.
Exhaust System:
Catalytic converter, mufflers, exhaust pipes, and oxygen sensors.
Cooling System:
Radiator, water pump, thermostat, cooling fans, hoses, and coolant capacity.
Ignition System:
Spark plugs, ignition coils, distributor (if applicable for certain markets/years), and ignition timing.
Steering System:
Power steering pump, steering rack, tie rods, and alignment specifications.
Body Control Modules:
Likely covers basic functions of body control modules related to power windows, locks, and interior lighting, especially if electrical diagrams are detailed.
Maintenance:
Factory maintenance schedules and charts.
Repair:
Step-by-step instructions for complete disassembly, repair procedures.
Diagnostics:
Trouble codes, troubleshooting and diagnostics, computer diagnostic trouble tree charts, computer diagnostic codes.
Oil & Filter Change:
Detailed steps for routine oil and filter changes.
Brake Pad Replacement:
Step-by-step guide for front and rear brake pad replacement.
Headlight & Taillight Bulb Replacement:
Instructions for accessing and replacing exterior lighting bulbs.
Battery Testing & Replacement:
Procedures for testing battery health and safe replacement.
Wheel Bearing Service:
Procedures for inspecting and replacing wheel bearings.
Radiator Flush & Replacement:
Detailed instructions for draining, flushing, and refilling the cooling system, as well as radiator replacement.
Air Filter Replacement:
Steps for replacing the engine air filter.
Cabin Air Filter Replacement:
Instructions for locating and replacing the cabin air filter (if equipped).
Depth:
Comprehensive, covering from basic maintenance to complete engine overhaul and rebuilding, suitable for both DIY enthusiasts and professional mechanics.
Diagnostic Tools:
While not explicitly mentioning OBD-II scanners, the inclusion of 'Trouble Codes' and 'Computer Diagnostic Trouble Tree Charts' implies the use of diagnostic scanners and understanding of diagnostic data.
Electrical Troubleshooting:
Extensive coverage through detailed wiring diagrams, component locations, and troubleshooting charts for electrical faults.
Engine Rebuilding:
Includes procedures for cylinder head removal and installation, piston and connecting rod removal and installation, crankshaft removal and installation, and bearing replacement.
Transmission Rebuilding:
While 'in-car servicing' is mentioned, a full rebuild may be detailed or referenced. The 'Transmission Removal and Installation' sections are crucial for any major transmission work.
Suspension Geometry:
Detailed specifications and procedures for front-end alignment, including camber, caster, and toe adjustments.
Air Conditioning Servicing:
Includes refrigerant types, capacities, pressure readings, and procedures for system evacuation and recharge.
Body And Trim Service:
While not explicitly detailed as a separate section, the 'hundreds of photos and illustrations' and 'repair procedures' suggest coverage for body panel removal, interior trim, and potentially glass replacement.
Engine Options:
For 1996-1997 Dodge Intrepid, likely includes the 3.3L V6 (e.g., EGAN/EGE) and the 3.5L V6 (e.g., EGJ). The manual should provide specifications for both.
Horsepower Torque:
Specific figures for each engine variant (3.3L: approx. 155 hp, 195 lb-ft; 3.5L: approx. 214 hp, 231 lb-ft) are expected to be detailed within the manual.
Fuel Delivery:
Sequential multi-port fuel injection (MPI) is standard for these engines. Manual will detail fuel pump pressure, injector operation, and diagnostic procedures.
Timing Belt Chain:
The 3.3L V6 utilizes a timing chain, while the 3.5L V6 uses a timing belt. The manual's explicit mention of 'TIMING BELT REPLACEMENT' and 'TIMING BELT SERVICE PROCEDURES' strongly indicates coverage for the 3.5L V6, and likely general timing chain information for the 3.3L.
Oil Change Interval:
Typical intervals for this era were 3,000-7,500 miles or 3-6 months, depending on driving conditions and oil type. The manual will provide definitive factory recommendations.
Timing Belt Replacement Interval:
For the 3.5L V6 engine, the timing belt replacement interval is typically around 90,000 to 100,000 miles. The manual will specify the exact interval and procedure.
Engine Oil Type:
Likely SAE 5W-30 synthetic or synthetic blend oil. The manual will specify exact viscosity and API service classification.
Transmission Fluid Type:
Chrysler ATF+3 (or equivalent) is typically used for the 42LE transmission. Manual will confirm and detail capacity.
Coolant Type:
Chrysler's Mopar OAT (Organic Acid Technology) coolant or a comparable equivalent. Manual will specify type and capacity.
Common Problems:
Potential issues for this generation can include head gasket leaks (especially on early 3.5L engines), intake manifold gasket leaks, ABS sensor failures, and wear in suspension components. The manual's troubleshooting sections are invaluable for addressing these.
Spark Plug Gap:
Spark plug gap specifications for the 3.3L and 3.5L V6 engines will be detailed in the manual, typically around 0.040-0.060 inches depending on the plug type.
Tire Size:
Common tire sizes for the 1996-1997 Intrepid included P205/70R15, P215/60R16, and P225/55R17. The manual will list exact sizes for each trim level.
Wheel Bolt Pattern:
The LH platform typically uses a 5x114.3mm (5x4.5 inch) bolt pattern.
Engine Bolt Torques:
The manual provides complete torque specifications for critical engine components like cylinder heads, main bearings, and connecting rods, essential for proper engine rebuilding.