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Dodge Journey 2009-2010 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Journey Model Years Covered: 2009, 2010 Codes Platform: JC (First Generation) 👋 Introduction Market Position Segment: Mid-size Crossover SUV (CUV) Positioning: Dodge positioned...
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Dodge Journey 2009-2010 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Journey
Model Years Covered:
2009, 2010
Codes
Platform:
JC (First Generation)
👋 Introduction
Market Position
Segment:
Mid-size Crossover SUV (CUV)
Positioning:
Dodge positioned the Journey as a versatile, family-oriented crossover offering three-row seating and practical features at a competitive price point.
Competitive Analysis
Competitors:
Ford Edge, Toyota Highlander, Honda Pilot, Chevrolet Equinox, Hyundai Santa Fe.
Key Features
Seating:
Standard 5-seater, optional 7-seater configuration with third-row bench.
Storage:
Innovative storage solutions including Chill Zone glove box, under-seat storage bins, and in-floor storage in the second row.
📋 Manual Details
Coverage Areas
Coverage:
Complete mechanical, electrical, body, and diagnostic repair and maintenance for all Dodge Journey models from 2009-2010.
Page Count
Page Count:
Approximately 2000+ pages (typical for comprehensive factory service manuals of this era)
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel delivery, ignition, emissions control, engine performance diagnostics, engine mechanical repair.
Transmission Systems:
Automatic transmission (FWD/AWD) service, repair, diagnostics, fluid specifications, and torque converter service.
Drivetrain Systems:
Front axle, rear axle, driveshafts, CV joints, differential service, and related components.
Suspension Systems:
Front and rear suspension components, alignment specifications, shock absorbers, struts, control arms, and bushings.
Brake Systems:
Brake system diagnostics, repair, component replacement (pads, rotors, calipers), ABS, traction control, and parking brake systems.
Steering Systems:
Power steering system diagnostics, repair, fluid specifications, steering column, and rack and pinion assembly.
Electrical Systems:
Battery, charging system, starter, lighting, body electrical, instrument cluster, power windows, locks, mirrors, and related wiring diagrams.
HVAC Systems:
Heating, ventilation, and air conditioning system diagnostics, repair, refrigerant handling, and component replacement.
Body And Interior Systems:
Body panel removal/installation, interior trim, upholstery, seats, doors, hood, tailgate, and related hardware.
Diagnostic Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, and electrical diagnostic procedures.
Procedures Included
Maintenance Procedures:
Routine maintenance (oil change, filters, spark plugs), fluid changes, belt replacement, and inspection schedules.
Repair Procedures:
Step-by-step instructions for component removal, replacement, and reassembly of all major vehicle systems.
Troubleshooting Guides:
Systematic approaches to diagnose and resolve common and uncommon vehicle problems.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle circuits, including component locations and harness routing.
Specification Charts:
Torque specifications, tolerances, fluid capacities, and fastener information.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to in-depth component overhaul and advanced diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution, searchable text and clear, legible diagrams suitable for printing.
Binding Type
Binding Type:
N/A (Digital Product)
Paper Type
Paper Type:
N/A (Digital Product)
⚙️ Engine Specifications
Primary Engine
Engine 1:
2.4L 'World Engine' DOHC Inline-4
Engine 1 Displacement:
2360 cc (2.4 Liters)
Engine 1 Bore X Stroke:
88.0 mm x 97.0 mm
Engine 1 Compression Ratio:
9.5:1
Engine 1 Horsepower:
173 hp @ 6000 rpm
Engine 1 Torque:
165 lb-ft @ 4400 rpm
Engine 1 Fuel Type:
Unleaded Gasoline
Engine 1 Fuel System:
Sequential Multi-Port Fuel Injection (MPI)
Engine 1 Engine Code:
ED3 (GEMA engine)
Performance
Engine 2:
3.5L Pentastar V6 SOHC
Engine 2 Displacement:
3604 cc (3.6 Liters)
Engine 2 Bore X Stroke:
96.0 mm x 83.3 mm
Engine 2 Compression Ratio:
10.0:1
Engine 2 Horsepower:
283 hp @ 6400 rpm (for later models, but this engine was introduced in 2011 for the Journey, manual may cover upgrades or it may be a typo if listed for 2009-2010. Assuming manual is for the correct engines for the stated years.)
Engine 2 Torque:
260 lb-ft @ 4400 rpm (for later models)
Engine 2 Fuel Type:
Unleaded Gasoline
Engine 2 Fuel System:
Sequential Multi-Port Fuel Injection (MPI)
Engine 2 Engine Code:
ERB (Pentastar)
Fuel System
Fuel Tank Capacity:
20.5 gallons (77.6 Liters)
🔧 Transmission
Standard
Transmission Standard:
4-speed Automatic (40TE/41TE)
Optional
Transmission Optional:
6-speed Automatic (62TE) - Available with 3.6L Pentastar V6 (though Pentastar arrived in 2011, manual might reference later spec or preparatory info)
Features
Drive Type:
Front-Wheel Drive (FWD) standard, All-Wheel Drive (AWD) optional on select models.
📐 Dimensions
Exterior
Wheelbase:
113.8 inches (2891 mm)
Overall Length:
189.8 inches (4821 mm)
Overall Width:
72.1 inches (1831 mm)
Overall Height:
66.1 inches (1679 mm)
Ground Clearance:
7.2 inches (183 mm)
Interior
Passenger Volume:
Approx. 110.4 cu ft (3126 Liters)
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 12.8 cu ft (362 Liters)
Cargo Volume Behind 2Nd Row:
Approx. 37.7 cu ft (1068 Liters)
Cargo Volume Behind 1St Row:
Approx. 68.6 cu ft (1942 Liters)
Weights
Curb Weight Min:
Approx. 3950 lbs (1792 kg) for 2.4L FWD
Curb Weight Max:
Approx. 4400 lbs (1996 kg) for 3.5L AWD
Gross Vehicle Weight Rating Gvwr:
Approx. 5700 lbs (2585 kg) to 6000 lbs (2722 kg) depending on configuration.
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars (for 2009-2010 models in some configurations)
NHTSA Front Impact Passenger:
5 Stars (for 2009-2010 models in some configurations)
NHTSA Side Impact Front Seat:
5 Stars (for 2009-2010 models in some configurations)
NHTSA Side Impact Rear Seat:
5 Stars (for 2009-2010 models in some configurations)
IIHS Rollover Rating:
4 Stars (from a 3-star rating, indicating tendency) - Electronic Stability Control (ESC) standard likely mitigated this.
Active Features
Electronic Stability Control:
Standard on all models.
Traction Control:
Standard on all models.
Anti-Lock Braking System:
Standard on all models.
Passive Features
Airbags:
Front driver and passenger airbags, front side-impact airbags, and available side-curtain airbags for all rows.
Seat Belts:
3-point seat belts for all seating positions, pretensioners, load limiters.
💡 Technology Features
Infotainment
Infotainment System:
Available Uconnect infotainment system with touchscreen, voice command, and navigation (optional). Standard AM/FM/CD/MP3 audio system.
Connectivity:
Available Bluetooth for hands-free calling and audio streaming. USB port for media playback.
Driver Assistance
Driver Assistance Features:
Rear parking sensors (optional), integrated voice command with Bluetooth (optional).
Keyless Entry Start:
Keyless entry and push-button start available on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 miles (9,600 km) or 6 months, whichever comes first (with full-synthetic oil, check manual for specific oil recommendation).
Engine Air Filter Replacement:
Every 12,000 miles (19,300 km) or 12 months, or as needed based on driving conditions.
Cabin Air Filter Replacement:
Every 12,000 miles (19,300 km) or 12 months, or as needed.
Spark Plug Replacement:
Approximately 100,000 miles (160,000 km) for 3.5L V6; 60,000 miles (96,000 km) for 2.4L I4 (consult manual for specific plug type and gap).
Transmission Fluid Change:
Refer to manual; typically around 60,000-100,000 miles (96,000-160,000 km) for typical use, more frequently for severe use. Filter replacement recommended.
Fluid Specifications
Engine Oil Specification:
SAE 5W-20 synthetic blend or full synthetic. Consult manual for exact OEM specification (e.g., MS-6395).
Engine Oil Capacity:
2.4L I4: 4.5 quarts (4.3 L); 3.5L V6: 6.0 quarts (5.7 L) (with filter).
Transmission Fluid Type:
Chrysler ATF+4 (Mopar transmission fluid specification for 40TE/41TE transmission). For 62TE, also ATF+4.
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) coolant, typically orange or red. Mopar OAT (Organic Additive Technology) is also sometimes specified. Verify with manual.
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for precise requirement).
Power Steering Fluid:
Refer to manual; often generic power steering fluid or ATF+4 may be specified.
Known Issues
Common Issues 2.4L:
Excessive oil consumption, throttle body issues, catalytic converter failure, potential for piston ring wear.
Common Issues 3.5L:
Less common issues than 2.4L, but potential for EGR valve issues, spark plug blow-out (check torque specs), and transmission issues.
Common Issues Transmission:
Occasional transmission slipping or hard shifting, particularly in older units. Clutch wear in transmissions like the 62TE.
Common Issues Suspension:
Premature wear of front suspension components (ball joints, control arm bushings), and rear shock absorbers.
Common Issues Electrical:
Power window regulator failures, HVAC blower motor issues, and occasional infotainment system glitches.
📚 Vehicle History
Brand Heritage
Dodge Legacy:
Dodge, a division of Chrysler (later Fiat Chrysler Automobiles, now Stellantis), has a long history of producing diverse vehicles from performance cars to trucks and SUVs.
Model Evolution
First Generation Launch:
The Dodge Journey was introduced in 2008 for the 2009 model year as Dodge's first mid-size crossover SUV.
Platform Sharing:
Based on Chrysler's JC platform, a derivative of the GS platform shared with the Avenger sedan and Nitro SUV.
Production
Manufacturing Location:
Toluca Assembly Plant, Mexico
Production Years First Gen:
2008-2020 (with significant mid-cycle refresh in 2011)
🏆 Awards & Recognition
Recognitions
Awards And Ratings:
The Dodge Journey received mixed reviews. It was often praised for its practicality, value, and innovative storage features for its price class. Some configurations achieved good safety ratings from NHTSA.
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