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DODGE MAGNUM 300 TOURING 2006 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Magnum Trim: 300 Touring Year: 2006 Codes Platform: Chrysler LX platform Chassis Code: LX 👋 Introduction Market Position Segment: Full-size station wagon/hatchback with...
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DODGE MAGNUM 300 TOURING 2006 Full Service Repair ManualDODGE MAGNUM 300 TOURING 2006 Full Service Repair ManualDODGE MAGNUM 300 TOURING 2006 Full Service Repair ManualDODGE MAGNUM 300 TOURING 2006 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Magnum
Trim:
300 Touring
Year:
2006
Codes
Platform:
Chrysler LX platform
Chassis Code:
LX
👋 Introduction
Market Position
Segment:
Full-size station wagon/hatchback with a performance-oriented image, competing with vehicles like the Chevrolet Impala, Ford Five Hundred, and European luxury wagons.
Competitive Analysis
Key Rivals 2006:
Chevrolet Impala, Ford Five Hundred, Buick LaCrosse, Toyota Avalon, Volkswagen Passat Wagon.
Key Features
Design Philosophy:
American muscle car styling adapted to a practical wagon/hatchback form factor, unique in its segment for its aggressive styling and available V8 power.
Powertrain Options:
Offered a range of engines from an economical V6 to the potent 5.7L HEMI V8, providing a distinct performance edge.
📋 Manual Details
Coverage Areas
Engines:
2.7L V6, 3.5L V6, 5.7L V8 HEMI
Transmissions:
4-speed automatic (42RLE), 5-speed automatic (W5A580)
Drivetrain:
Rear-Wheel Drive (RWD)
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Full Service & Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, cylinder head, block, pistons, crankshaft, camshafts, timing systems, lubrication, cooling.
Engine Performance:
Fuel injection, ignition system, emissions control, engine diagnostics, performance tuning.
Transmission Mechanical:
Internal components, torque converter, valve body, clutch packs, seals, bands.
Transmission Electronic:
Transmission Control Module (TCM), sensors, solenoids, shift logic, diagnostic trouble codes (DTCs).
Brake System:
Hydraulic system, ABS, EBD, brake pads, rotors, calipers, lines, master cylinder, parking brake.
Suspension Steering:
Front and rear suspension components, shocks, struts, control arms, ball joints, tie rods, power steering system, steering column.
Electrical System:
Battery, charging system, starter, lighting, fuses, relays, wiring diagrams, Body Control Module (BCM).
HVAC System:
Air conditioning, heating, ventilation, climate control module, refrigerant, blower motor, actuators.
Body And Trim:
Interior and exterior trim removal/installation, body panels, doors, windows, seats, dashboard.
Chassis And Frame:
Frame inspection, structural components, exhaust system, fuel system (tanks, lines, pump).
Safety Systems:
Airbag system, seat belts, SRS module, diagnostics.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, tire rotation.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, DTC interpretation, symptom-based diagnostics.
Repair:
Component removal and installation, overhaul procedures, component replacement, alignment procedures.
Diagnostics:
OBD-II diagnostics, scan tool usage, sensor testing, actuator testing, circuit testing.
Recalibration Procedures:
Throttle body relearn, steering angle sensor calibration, adaptive transmission learning.
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including electrical schematics and diagnostic strategies.
📊 Manual Specifications
File Format
Searchability:
Fully searchable text content for quick information retrieval.
Printability:
Printable pages for easy use in a workshop environment.
Print Quality
Image Resolution:
High-resolution images, diagrams, and schematics.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine 2.7L V6:
2.7L (2736cc) EER V6, SOHC, 190 hp @ 6000 rpm, 190 lb-ft @ 4000 rpm. Notable for its smooth operation but less performance-oriented.
Engine 3.5L V6:
3.5L (3518cc) EGJ V6, SOHC, 250 hp @ 6400 rpm, 250 lb-ft @ 3800 rpm. A strong balance of power and efficiency.
Engine 5.7L Hemi V8:
5.7L (5654cc) EZB V8, OHV, HEMI, Multi-Displacement System (MDS), 340 hp @ 5000 rpm, 390 lb-ft @ 4000 rpm. Offers significant performance gains and fuel economy improvements via MDS.
Performance
Compression Ratio Hemi:
9.6:1
Bore Stroke Hemi:
3.917 in x 3.578 in (99.5 mm x 90.9 mm)
Fuel System
Fuel Type:
Unleaded gasoline (87 octane recommended for V6, 89 octane recommended for 5.7L HEMI for optimal performance)
Injection System:
Sequential Multi-Port Fuel Injection (MPI) for all engines.
🔧 Transmission
Standard
Standard Transmission:
4-speed automatic (42RLE) on 2.7L and 3.5L engines.
Optional
Optional Transmission:
5-speed automatic (W5A580) on 3.5L and standard on 5.7L HEMI. This Mercedes-Benz derived transmission offers smoother shifts and better performance.
Features
Torque Converter Lockup:
Torque converter lockup available in multiple gears for improved efficiency on both transmissions.
Transaxle Layout:
Rear-wheel drive with engine mounted longitudinally.
📐 Dimensions
Exterior
Length:
199.1 inches (5057 mm)
Width:
74.4 inches (1890 mm)
Height:
58.1 inches (1476 mm)
Wheelbase:
116.0 inches (2946 mm)
Front Track:
62.1 inches (1577 mm)
Rear Track:
61.6 inches (1565 mm)
Interior
Passenger Volume:
Approx. 105 cu ft (2973 L)
Cargo Volume Rear Seats Up:
Approx. 21 cu ft (595 L)
Cargo Volume Rear Seats Down:
Approx. 66 cu ft (1869 L)
Weights
Curb Weight 2.7L:
Approx. 3700 lbs (1678 kg)
Curb Weight 5.7L Hemi:
Approx. 4000 lbs (1814 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars (for 2006)
NHTSA Front Impact Passenger:
5 Stars (for 2006)
NHTSA Side Impact Front Seat Passenger:
5 Stars (for 2006)
NHTSA Side Impact Rear Seat Passenger:
5 Stars (for 2006)
IIHS Frontal Offset:
Good (for 2006)
IIHS Side Impact:
Good (for 2006)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control (TCS) on all models. Electronic Stability Program (ESP) often optional or standard on higher trims.
Ebs:
Available Electronic Brake-force Distribution (EBD) integrated with ABS.
Passive Features
Airbags:
Standard front airbags, optional side curtain airbags for front and rear occupants.
Seatbelts:
3-point seatbelts for all occupants, pretensioners, and load limiters for front seats.
💡 Technology Features
Infotainment
Audio Systems:
Available Boston Acoustics premium audio systems, SiriusXM Satellite Radio, CD player, MP3 capability.
Navigation:
Optional factory navigation system available on some trims.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Assist:
Rear parking assist sensors were an optional feature.
Connectivity
Phone Integration:
Optional Uconnect hands-free communication system for Bluetooth connectivity on select models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, depending on driving conditions (refer to manual for specific recommendation).
Engine Air Filter:
Replace every 30,000 miles (48,000 km) or as needed based on inspection.
Cabin Air Filter:
Replace every 15,000-20,000 miles (24,000-32,000 km) or annually.
Spark Plugs 2.7L/3.5L:
Replace at 100,000 miles (160,000 km) with iridium-tipped plugs.
Spark Plugs 5.7L Hemi:
Replace at 100,000 miles (160,000 km) with iridium-tipped plugs. Ensure MDS system is understood during replacement.
Fluid Specifications
Engine Oil 2.7L/3.5L:
SAE 5W-20, API SN or newer. Capacity: 5.0 US quarts (4.7 L) with filter.
Engine Oil 5.7L Hemi:
SAE 5W-20, API SN or newer. Capacity: 7.0 US quarts (6.6 L) with filter. Consider 0W-20 for improved cold starts and fuel economy.
Transmission Fluid 42Rle:
ATF+4 (Mopar part number 05013457AA or equivalent). Capacity: 4.0 US quarts (3.8 L) for fluid change, 10.0 US quarts (9.4 L) for overhaul.
Transmission Fluid W5A580:
ATF+4 (Mopar part number 05013457AA or equivalent) or MB 236.10 specification. Capacity: 5.5 US quarts (5.2 L) for fluid change, 8.0 US quarts (7.6 L) for overhaul.
Coolant:
Chrysler HOAT (Hybrid Organic Additive Technology) or equivalent extended life coolant, typically orange or pink. Mopar Part number 05103539AA (gallon concentrate). Capacity: approx. 10-12 US quarts (9.5-11.4 L) depending on engine.
Brake Fluid:
DOT 3 or DOT 4 compatible (check reservoir cap). Use SAE J1703 or ISO 4925 compatible fluid.
Known Issues
Hemi Lifter Tick:
Some HEMI engines can develop a ticking noise from the valve train, often related to lifters or MDS system components. Manual provides diagnostic steps.
Transmission Harsh Shifts:
The 42RLE transmission can sometimes exhibit harsh shifts. Fluid changes and relearn procedures are often effective, detailed in the manual.
Wheel Speed Sensors:
ABS/TCS warning lights can illuminate due to faulty wheel speed sensors. Manual details their location and testing.
Power Window Motors:
Occasional failures of power window regulators and motors are reported. Manual covers their replacement.
📚 Vehicle History
Brand Heritage
Dodge Legacy:
Dodge has a long history of producing performance-oriented vehicles with bold styling, dating back to its inception.
Model Evolution
Magnum Concept:
The 2006 Magnum was part of Dodge's revival and expansion of its lineup, directly inspired by the Dodge Charger concept car and the heritage of the original Dodge Magnum coupe.
Platform Sharing:
The Magnum shared its LX platform with the Chrysler 300 and Dodge Charger, allowing for rear-wheel drive and V8 engine options.
Production
Production Years:
2005-2008
Manufacturing Location:
Brampton Assembly Plant, Ontario, Canada.
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
While not individually awarded 'Ten Best', the platform it shared with the Dodge Charger and Chrysler 300 has received acclaim in automotive press for its design and performance.
Ratings
Kbb Consumer Ratings:
Generally positive consumer reviews for its unique styling and powerful engine options, though some reliability concerns were noted by individual owners.
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