Engine Systems:
Engine mechanical, cooling system, fuel system, ignition system, lubrication system, engine control module (ECM) diagnostics, exhaust system.
Transmission Drivetrain:
Automatic transmission (e.g., W5A580 NAG1, 42RLE), manual transmission (if applicable), differential, driveshafts, CV joints, transfer case (if applicable).
Brakes Suspension Steering:
Brake system (ABS, ESP), suspension components (struts, shocks, control arms), steering system (power steering, steering column), wheel alignment specifications.
Electrical Systems:
Charging system, starting system, lighting, instruments and gauges, power accessories (windows, locks, seats), climate control electricals, audio system, body control module (BCM).
Body And Chassis:
Body panels, doors, glass, interior trim, exterior trim, frame and underbody, HVAC system (mechanical aspects).
Diagnostics And Troubleshooting:
Diagnostic trouble codes (DTCs), component testing procedures, symptom-based troubleshooting guides, wiring diagrams, connector pinouts.
Maintenance Procedures:
Oil changes, filter replacements, fluid level checks and changes, spark plug replacement, belt replacement, brake pad/rotor replacement, tire rotation.
Repair Procedures:
Engine component removal and installation (e.g., cylinder heads, oil pump), transmission service, brake caliper and master cylinder replacement, suspension component replacement, starter and alternator replacement, radiator and water pump replacement.
Diagnostics And Testing:
ECM diagnostics, sensor testing, actuator testing, circuit testing using multimeters and oscilloscopes, fuel pressure testing, compression testing.
Engine Overhaul Procedures:
Detailed steps for engine disassembly, inspection, component replacement (pistons, rings, bearings, valves, camshaft), and reassembly, including critical torque sequences and clearances.
Transmission Rebuild Procedures:
Procedures for transmission removal, disassembly, inspection of clutch packs, seals, valve body, and reassembly for both 42RLE and W5A580 transmissions.
Wiring Diagrams:
Comprehensive, chassis-specific wiring diagrams for all major electrical systems, including power distribution, grounds, and component connections.
Diagnostic Tree Creation:
Flowcharts and diagnostic trees to systematically troubleshoot electrical and mechanical issues based on symptoms and DTCs.
Technical Depth:
Comprehensive. Covers everything from basic maintenance to complex component-level diagnostics and repair procedures, including torque specifications, special tool requirements, and wiring schematics.
Diagnostic Tool Requirements:
Specifies the use of advanced diagnostic tools such as the DRB-III (or equivalent OBD-II scanner capable of Chrysler proprietary codes) for full system diagnostics and module programming.
Special Tool Listing:
Lists and illustrates specific Chrysler-required tools for tasks like pulley removal, bearing presses, fuel line disconnects, and suspension component service.
Manual Completeness:
This is a complete factory service manual, intended for professional technicians and serious DIY enthusiasts, providing the depth required for all repair and maintenance tasks.
NHTSA Front Impact Driver:
5-star
NHTSA Front Impact Passenger:
5-star
NHTSA Side Impact Front Seat:
5-star
NHTSA Side Impact Rear Seat:
5-star
IIHS Front Small Overlap:
Good (for models tested)
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Program (ESP) with Brake Assist.
Passive Safety Features:
Front airbags, side curtain airbags, front seat-mounted side airbags (optional), front seat active head restraints, crumple zones.
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first, using synthetic oil.
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Spark Plug Replacement 3.5L:
Replace every 100,000 miles (long-life plugs).
Spark Plug Replacement 5.7L:
Replace every 100,000 miles (long-life plugs).
Engine Oil Specification:
SAE 5W-20, API SN or higher. HEMI V8 with MDS requires oil meeting Chrysler MS-6395.
Coolant Specification:
Chrysler HOAT (Hybrid Organic Additive Technology) antifreeze/coolant, typically Mopar OAT (Organic Additive Technology) or equivalent.
Transmission Fluid 42Rle:
ATF+4 (Chrysler part number 05127382AB or equivalent).
Transmission Fluid W5A580:
MB-Approval 236.14 (e.g., Pentosin ATF134, Mopar ATF+4 for some applications, verify with manual/dealer).
Brake Fluid Specification:
DOT 3
Known Issues Common:
Minor oil leaks (valve cover gaskets), suspension component wear (ball joints, control arm bushings), occasional electrical gremlins (BCM related), potential water pump leaks, exhaust manifold cracks on HEMI engines.