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DODGE MAGNUM 2004-2008 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Magnum Model Years Covered: 2004, 2005, 2006, 2007, 2008 Codes Platform: Chrysler LX platform (shared with Charger, Challenger, Chrysler 300) 👋 Introduction Market...
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Sku: 390521
DODGE MAGNUM 2004-2008 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Magnum
Model Years Covered:
2004, 2005, 2006, 2007, 2008
Codes
Platform:
Chrysler LX platform (shared with Charger, Challenger, Chrysler 300)
👋 Introduction
Market Position
Target Audience:
Owners with basic mechanical aptitude and independent auto service professionals.
Value Proposition:
Provides the same depth of information as authorized dealer service departments, empowering owners for informed communication with technicians.
Competitive Analysis
Alternative Resources:
Dealer service departments, other aftermarket repair manuals (Haynes, Chilton - this manual aims for higher OEM-level detail).
Key Features
Instant Access:
Instant download upon payment, eliminating shipping costs and wait times.
Flexibility:
Viewable on PC, Mac, and many mobile devices/e-readers; printable pages offer practical workshop use.
Diagnostic Empowerment:
Equips users to diagnose faults, evaluate repair strategies, test parts, and understand wiring diagrams.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service, Repair, Diagnostics, Maintenance
Secondary Coverage:
Troubleshooting, Specifications, Wiring Diagrams, Emission Control
Page Count
Estimated Page Count:
Extensive (exact count not provided, but implied to be comprehensive like OEM manuals)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Management:
Comprehensive coverage of induction, fuel system, emission control, control systems, and mechanical engine components.
Drivetrain:
Detailed sections on transmission (automatic and possibly manual variants), differentials, and related components.
Chassis And Body:
Includes chassis, bodywork, steering, suspension, brakes, and ABS systems.
Electrical:
Extensive wiring diagrams and electrical system troubleshooting.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tune-ups, belt and hose inspections/replacements.
Major Repairs:
Engine overhauling, transmission service, brake system repairs, suspension component replacement, electrical component diagnosis and repair.
Diagnostics:
Detailed troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) and their interpretation, component testing procedures.
Technical Specifications:
Torque settings for all fasteners, fluid capacities, component clearances, electrical resistance values, diagnostic readings.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to advanced engine and transmission rebuilds, including electrical system diagnostics and component-level repair.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable (standard for well-produced PDF manuals), allowing for quick information retrieval.
Print Quality
Printability:
Printable, allowing users to print individual pages as needed, ideal for workshop use to keep the digital file clean.
Binding Type
Binding:
N/A (Digital PDF format, no physical binding)
Paper Type
Paper Quality:
N/A (Digital PDF format, no physical paper)
⚙️ Engine Specifications
Primary Engine
Available Engines:
2.7L V6, 3.5L V6, 5.7L HEMI V8, 6.1L HEMI V8 (SRT8), 3.0L CRD Turbo Diesel
Performance
2.7L V6 Output:
Approx. 190 hp, 191 lb-ft torque (actual specs may vary slightly by year)
3.5L V6 Output:
Approx. 250 hp, 250 lb-ft torque (actual specs may vary slightly by year)
5.7L Hemi V8 Output:
Approx. 340 hp, 390 lb-ft torque (actual specs may vary slightly by year)
6.1L Hemi V8 Output:
Approx. 425 hp, 420 lb-ft torque (SRT8 model)
3.0L Crd Turbo Diesel Output:
Approx. 215 hp, 376 lb-ft torque (actual specs may vary)
Fuel System
Induction Type:
Sequential Multi-port Fuel Injection (MPI) for gasoline engines; Common Rail Diesel Injection (CRDI) for Turbo Diesel.
Fuel Type:
Unleaded Gasoline (87 octane recommended for V6s, premium may be recommended for higher performance V8s); Diesel Fuel for CRD.
Engine Service
Timing Drive:
Chain-driven for 3.5L V6 and HEMI V8s; Belt-driven for 2.7L V6 (typical, confirm with manual).
🔧 Transmission
Standard
Standard Transmission:
5-Speed Automatic (e.g., W5A580, NAG1) on most models, RWD or AWD availability.
Optional
Optional Transmission:
5-Speed Manual (limited availability, primarily on RWD models, especially SRT8 variants, or as an aftermarket conversion possibility).
Features
Automatic Transmission Features:
AutoStick (manual shifting capability), electronic control, torque converter lock-up.
Fluid Specifications
Automatic Transmission Fluid Type:
Specifies Mopar ATF+4 or equivalent approved fluid (consult manual for exact specification and quantity).
📐 Dimensions
Exterior
Body Style:
5-door Station Wagon/Hatchback
Wheelbase:
120.0 inches (3048 mm)
Length:
Approx. 198.7 inches (5047 mm)
Width:
Approx. 74.1 inches (1882 mm)
Height:
Approx. 58.9 inches (1496 mm)
Weights
Curb Weight:
Varies by engine and drivetrain, generally from 3,700 lbs (approx. 1678 kg) for 2.7L to over 4,200 lbs (approx. 1905 kg) for SRT8.
Cargo
Cargo Volume:
Approx. 21.6 cu ft (behind rear seats), expandable to approx. 66.3 cu ft (with rear seats folded).
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars (for models equipped with side curtain airbags)
NHTSA Front Impact Passenger:
5 Stars
NHTSA Side Impact Front Seat:
5 Stars
NHTSA Side Impact Rear Seat:
5 Stars (for models equipped with side curtain airbags)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control (TCS) and Electronic Stability Program (ESP) on many models.
Passive Features
Airbags:
Standard front airbags; available side-curtain airbags for enhanced side-impact protection.
💡 Technology Features
Infotainment
Infotainment Options:
Available Boston Acoustics premium audio system, SiriusXM Satellite Radio, DVD-based navigation system (optional).
Driver Assistance
Driver Assistance Features:
Cruise control standard; features like parking assist were less common or optional.
Connectivity
Connectivity Options:
Optional Uconnect Hands-Free Communication system (Bluetooth) on later models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, depending on driving conditions (refer to manual for specific recommendation and oil type).
Air Filter Replacement:
Recommended every 15,000 to 30,000 miles (24,000 to 48,000 km) or as needed based on driving environment.
Spark Plug Replacement:
Intervals vary by engine: V6s typically 60,000-100,000 miles; HEMI V8s often utilize platinum or iridium plugs with longer intervals (consult manual for exact specifications).
Fluid Specifications
Engine Oil Spec:
Recommended viscosity typically 5W-20 or 5W-30 for gasoline engines, and specific synthetic for the 3.0L CRD (refer to manual for exact API service classification and capacity).
Coolant Type:
HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar OAT (Orange) or equivalent silicate-free coolant.
Known Issues
Power Steering Pump:
Occasional reports of premature failure or leaks from the power steering pump and lines.
Transmission Shifting:
Some owners have reported occasional rough shifting or transmission control module (TCM) issues.
Wheel Bearings:
Front wheel bearings can be a wear item, particularly on AWD models.
Suspension Components:
Ball joints and tie rod ends can experience wear over time, leading to play in steering.
📚 Vehicle History
Brand Heritage
Dodge Heritage:
Dodge has a long history of producing performance-oriented and practical vehicles, often with bold styling.
Model Evolution
Magnum Return:
The Magnum nameplate was revived for the 2005 model year as a rear-wheel-drive (RWD) and all-wheel-drive (AWD) five-door wagon based on the revived Chrysler LX platform.
Platform Sharing:
Shared its platform and many mechanical components with the Chrysler 300, Dodge Charger, and Dodge Challenger of the same era.
Production
Production Period:
2004 (introduced for 2005 model year) - 2008.
Manufacturing Location:
Brampton Assembly Plant, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Initial Reception:
Received mixed reviews upon release; praised for its spacious interior, powerful engine options (especially the HEMI V8s), and unique styling, but criticized for its somewhat large turning radius and fuel economy on V8 models.
Performance Variants:
The SRT8 variant, with its 6.1L HEMI, was lauded for its impressive performance, solidifying Dodge's SRT (Street and Racing Technology) brand.
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