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Dodge Magnum 2006 Service Workshop Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Magnum Year: 2006 Codes Model Code: LC 👋 Introduction Market Position Segment: Mid-size station wagon/hatchback (distinctive styling for its segment) Competitive Analysis Key...
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Dodge Magnum 2006 Service Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Magnum
Year:
2006
Codes
Model Code:
LC
👋 Introduction
Market Position
Segment:
Mid-size station wagon/hatchback (distinctive styling for its segment)
Competitive Analysis
Key Competitors:
Subaru Outback, Audi A6 Allroad, Volvo V70/XC70, BMW 5 Series Touring (though the Magnum occupied a unique niche with its aggressive styling and American market focus)
Key Features
Design Philosophy:
Sporty, aggressive styling with a rear-wheel-drive biased platform (optional all-wheel-drive), American muscle car heritage in a wagon form factor.
Target Audience:
Consumers seeking a practical vehicle with a distinctive, performance-oriented aesthetic and the utility of a wagon.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop Procedures
Page Count
Estimated Page Count:
Varies based on specific models and options, typically 2000+ pages for comprehensive workshop manuals
Manual Type
Type:
Service and Repair Manual (Workshop Manual)
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel, ignition, emission control, lubrication, cooling, exhaust systems
Drivetrain:
Transmission (automatic), differential, driveshaft, axles, propeller shaft
Chassis:
Suspension (front & rear), steering system, brakes (hydraulic, ABS), wheels and tires
Electrical:
Battery, charging system, starting system, lighting, instruments, gauges, horn, wipers/washers, power windows, power locks, power seats, audio/video systems, chime/buzzer, clock, message systems, speed control, vehicle theft security, navigation/telecommunication
Body And Trim:
Body panels, doors, windows, interior trim, exterior trim, body hardware, HVAC (heating, ventilation, air conditioning), safety restraints (airbags, seat belts)
Electronic Control Modules:
Powertrain Control Module (PCM), Transmission Control Module (TCM), Body Control Module (BCM), Antilock Brake System (ABS) module, etc., including diagnostic procedures and specifications
Wiring:
Complete wiring diagrams, component location charts, connector descriptions, and troubleshooting guides
Procedures Included
Maintenance:
Lubrication, fluid changes (oil, coolant, brake fluid, transmission fluid, differential fluid), filter replacements, general inspection procedures
Diagnostics:
Symptom-based troubleshooting, diagnostic trouble codes (DTCs), electrical system diagnostics, fuel system diagnostics, emission system diagnostics
Repair:
Engine overhaul, transmission repair, suspension component replacement, brake system repair, electrical component replacement, body panel repair, HVAC system repair
Disassembly And Assembly:
Step-by-step instructions with diagrams for component removal and installation
Special Tools:
Identification and usage of specialized tools required for specific repairs
Troubleshooting Guides:
Detailed symptom-based troubleshooting procedures for various systems, including electrical gremlins, engine performance issues, and HVAC malfunctions.
Specifications Tables:
Comprehensive tables of torque specifications, clearances, fluid capacities, electrical specifications, and diagnostic parameters.
Component Testing:
Instructions for testing sensors, actuators, solenoids, and other electrical and mechanical components.
Technical Depth
Depth:
Comprehensive; covers everything from basic maintenance and fluid checks to advanced diagnostics, component overhaul, and complete system rebuilds.
Diagnostic Tools:
Guidance on using diagnostic scan tools (like DRBIII or equivalent OBD-II scanners) for retrieving DTCs and live data.
Refrigerant Service:
Procedures for HVAC system refrigerant charging, leak detection, and component replacement.
Body Repair:
Includes procedures for collision repair, panel alignment, and door/window glass replacement.
Engine Rebuild:
Detailed instructions for engine disassembly, inspection, and reassembly, including piston ring installation, bearing clearances, and valve train adjustments.
Transmission Overhaul:
Step-by-step guides for rebuilding automatic transmissions, including clutch pack installation, valve body service, and torque converter replacement.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Printability:
Printable without restriction
Binding Type
Binding:
Digital delivery (no physical binding)
Paper Type
Paper Quality:
N/A (Digital)
Compatibility
Operating Systems:
Compatible with all versions of Windows and Mac
Requirements
Software:
Adobe Acrobat Reader or compatible PDF viewer
⚙️ Engine Specifications
Primary Engine
Engine Options 2006:
2.7L V6 (EER), 3.5L V6 (EGJ), 5.7L HEMI V8 (EER)
Performance
2.7L V6:
Horsepower: 190 hp @ 6400 rpm; Torque: 190 lb-ft @ 4000 rpm
3.5L V6:
Horsepower: 250 hp @ 6400 rpm; Torque: 250 lb-ft @ 4000 rpm
5.7L Hemi V8:
Horsepower: 340 hp @ 5000 rpm; Torque: 390 lb-ft @ 3800 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Engine Management
Ignition System:
Distributorless Ignition System (DIS) with coil-on-plug (COP) for V8, or coil packs for V6 variants.
Engine Design
Block Material:
Aluminum (2.7L, 3.5L V6), Iron (5.7L HEMI V8)
🔧 Transmission
Standard
Transmission Type Standard:
4-Speed Automatic (42RLE for 2.7L and 3.5L V6, NAG1 5-speed automatic for 5.7L HEMI V8)
Optional
Transmission Type Optional:
All-Wheel Drive (AWD) available on 3.5L V6 and 5.7L HEMI V8 models.
Features
Transmission Control:
Electronically controlled with adaptive shift logic.
📐 Dimensions
Exterior
Length:
199.1 inches (5057 mm)
Width:
74.4 inches (1890 mm)
Height:
58.4 inches (1483 mm)
Wheelbase:
116.0 inches (2946 mm)
Weights
Curb Weight Base:
Approximately 3650 lbs (1656 kg) for 2.7L RWD
Curb Weight AWD Hemi:
Up to approximately 4200 lbs (1905 kg) for AWD Hemi models
Cargo
Cargo Volume:
Approx. 20.6 cubic feet behind rear seats (varies slightly by configuration)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star (2006 Model Year)
NHTSA Front Impact Passenger:
5-Star (2006 Model Year)
IIHS Moderate Overlap Frontal Offset:
Good (2006 Model Year)
Active Features
Traction Control:
Standard on all models (TCS)
Electronic Stability Control:
Optional/Standard depending on trim (ESP)
Anti Lock Brakes:
Standard (ABS)
Passive Features
Airbags:
Frontal airbags (driver & passenger), side curtain airbags (optional/standard depending on trim)
Seat Belts:
Three-point seat belts with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System Options:
AM/FM stereo with CD player, optional Boston Acoustics premium audio system, optional navigation system (REC or MyGig radios on later models, though 2006 likely had REC or earlier systems).
Driver Assistance
Cruise Control:
Standard on most trims, electronically controlled speed control.
Connectivity
Communication Systems:
Optional UConnect hands-free communication system (for Bluetooth connectivity) on higher trims.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic blend or full synthetic oil).
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed. Replace every 30,000 miles (48,000 km) under normal conditions.
Cabin Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed. Replace every 30,000 miles (48,000 km) or annually.
Transmission Fluid Change:
Refer to manual; typically around 60,000-100,000 miles (96,000-160,000 km) for severe use, or based on fluid condition and manufacturer recommendation.
Coolant Flush:
Initial change at 100,000 miles (160,000 km) or 5 years, then every 50,000 miles (80,000 km) or 3 years thereafter.
Fluid Specifications
Engine Oil Spec V6:
SAE 5W-20 (API SN or newer, ILSAC GF-5 or newer)
Engine Oil Spec Hemi:
SAE 5W-20 (API SN or newer, ILSAC GF-5 or newer)
Transmission Fluid 42Rle:
Mopar ATF+4 (MS-9602)
Transmission Fluid Nag1:
Mopar ATF+4 (MS-9602) or equivalent
Coolant Type:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, 50/50 mix with distilled water.
Known Issues
Common Problems:
Interior water leaks (especially rear hatch/tail lights), HVAC blend door actuator failures, ABS sensor issues, suspension component wear (ball joints, control arms), potential for piston slap in early HEMI engines, CAN bus communication errors.
📚 Vehicle History
Brand Heritage
Manufacturer:
Dodge (a division of Chrysler LLC at the time)
Model Evolution
Platform:
Chrysler LX platform (shared with Dodge Charger, Chrysler 300, and Dodge Challenger)
Introduction Year:
2004 (as a 2005 model year vehicle)
Production
Production Years:
2004-2008
Manufacturing Location:
Brampton Assembly Plant, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Automotive Press:
Received mixed reviews; praised for distinctive styling and available HEMI V8 power, but criticized by some for interior materials and fuel economy compared to European competitors. Often cited for its bold design in a segment of more conservative vehicles.
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