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2005-2006 Dodge Magnum Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Magnum Years Covered: 2005, 2006 Codes Platform: Chrysler LX Platform (LY) 👋 Introduction Market Position Vehicle Segment: Full-size station wagon / Sportwagon Competitive...
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2005-2006 Dodge Magnum Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Magnum
Years Covered:
2005, 2006
Codes
Platform:
Chrysler LX Platform (LY)
👋 Introduction
Market Position
Vehicle Segment:
Full-size station wagon / Sportwagon
Competitive Analysis
Competitors:
Ford Five Hundred/Taurus, Buick LaCrosse, Chevrolet Impala, Toyota Avalon.
Key Features
Vehicle Proposition:
Offered a blend of sedan-like handling with SUV/wagon practicality and available Hemi V8 power, targeting buyers seeking a versatile and powerful American vehicle.
Manual Value
Benefit:
Empowers owners and technicians with the knowledge to perform accurate diagnostics, maintenance, and repairs, saving money and ensuring vehicle longevity.
📋 Manual Details
Coverage Areas
Vehicle Systems:
Engine, Drivetrain, Transmission, Brakes, Suspension, Steering, Electrical, HVAC, Body, Interior, Diagnostics, Troubleshooting
Page Count
Estimated Pages:
Approximately 2000+
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair of all engine components, including cylinder heads, pistons, crankshaft, camshafts, timing components, lubrication system, cooling system.
Engine Performance:
Fuel injection system, ignition system, emissions control systems (OBD-II diagnostics), turbocharger (if applicable), engine control module (ECM) operation.
Transmission Manual:
Service and repair for manual transmissions (if equipped), including clutch operation, gearbox disassembly/assembly, and shift linkage.
Transmission Automatic:
Detailed procedures for automatic transmission servicing, including fluid changes, filter replacement, torque converter service, valve body diagnosis, and complete transmission overhaul.
Drivetrain:
Front-wheel drive (FWD) and all-wheel drive (AWD) system service, including drive axles, CV joints, differentials, driveshafts, and U-joints.
Brakes:
Diagnosis and repair of hydraulic brake systems, including ABS, EBD, brake calipers, rotors, pads, master cylinder, brake lines, and parking brake.
Suspension:
Front and rear suspension component service, including shock absorbers, struts, springs, control arms, ball joints, bushings, and wheel alignment specifications.
Steering:
Power steering system diagnosis and repair, steering rack/gearbox service, tie rods, power steering pump, and fluid specifications.
Electrical System:
Comprehensive wiring diagrams, fuse box locations, relay identification, charging system (alternator, battery), starting system, lighting systems, and accessory circuits.
HVAC:
Air conditioning system service, climate control operation, heater core replacement, blower motor, refrigerant handling, and diagnosis.
Body And Interior:
Body panel removal/installation, door mechanisms, interior trim, seats, glass replacement, bumpers, and basic structural repair information.
Diagnostics And Troubleshooting:
Step-by-step diagnostic procedures for common and complex issues, fault code interpretation (DTCs), and diagnostic tool usage.
Procedures Included
Preventive Maintenance:
Scheduled maintenance checks, oil change procedures, filter replacements, fluid level checks, spark plug replacement, belt inspection/replacement.
Repair Procedures:
Detailed, step-by-step repair instructions for virtually all components and systems of the vehicle, including torquing specifications, special tool requirements, and assembly sequences.
Troubleshooting Guides:
Flowcharts and symptom-based troubleshooting guides for identifying and resolving issues in various vehicle systems.
Diagnostic Tests:
Procedures for performing electrical tests, mechanical tests, and computer diagnostics using scan tools.
Component Replacement:
Instructions for replacing major components such as engines, transmissions, alternators, starters, radiators, brake assemblies, and suspension parts.
Technical Depth
Depth:
Comprehensive coverage suitable for professional technicians and advanced DIY enthusiasts, including detailed exploded views, torque specifications, and diagnostic strategies.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text for quick information retrieval.
Printable:
Printable pages for on-the-job reference.
Print Quality
Image Resolution:
High-resolution diagrams, illustrations, and photographs.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
2.7L V6 (ECL)
Displacement 1:
2.7 liters (165 cu in)
Horsepower 1:
190 hp @ 5850 rpm
Torque 1:
190 lb-ft @ 4000 rpm
Fuel System 1:
Sequential Multi-Port Fuel Injection (MPI)
Optional Engine
Engine Code 2:
3.5L V6 (EGG)
Displacement 2:
3.5 liters (214 cu in)
Horsepower 2:
250 hp @ 6400 rpm
Torque 2:
250 lb-ft @ 3800 rpm
Fuel System 2:
Sequential Multi-Port Fuel Injection (MPI)
Engine Code 3:
5.7L V8 HEMI (EAZ)
Displacement 3:
5.7 liters (345 cu in)
Horsepower 3:
340 hp @ 5000 rpm
Torque 3:
390 lb-ft @ 4000 rpm
Fuel System 3:
Multi-Displacement System (MDS) with MPI
Engine Management
ECU Type:
Chrysler P0460, P0700 series ECM/PCM
🔧 Transmission
Standard
Transmission Type 1:
4-Speed Automatic (42RLE)
Transmission Type 2:
5-Speed Automatic (W5A580 - Mercedes-Benz sourced)
Optional
Transmission Type 3:
6-Speed Manual (NSG 370 - Mercedes-Benz sourced) - Typically paired with 3.5L V6
Features
AWD Availability:
Available on 3.5L V6 and 5.7L HEMI models.
Fluid Specifications
Automatic Transmission Fluid:
ATF+4 (Mopar Part # 05103590AA)
📐 Dimensions
Exterior
Wheelbase:
120.0 inches (3048 mm)
Length:
199.1 inches (5057 mm)
Width:
74.7 inches (1897 mm)
Height:
57.7 inches (1466 mm)
Weights
Curb Weight Min:
Approx. 3700 lbs (1680 kg) for 2.7L RWD
Curb Weight Max:
Approx. 4100 lbs (1860 kg) for 5.7L AWD
Cargo
Cargo Volume Seats Up:
Approx. 29.7 cu ft (841 L)
Cargo Volume Seats Down:
Approx. 66.3 cu ft (1877 L)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
5-Star (2005 Model Year)
NHTSA Frontal Passenger:
5-Star (2005 Model Year)
NHTSA Side Driver:
5-Star (2005 Model Year)
NHTSA Side Rear Passenger:
5-Star (2005 Model Year)
IIHS Moderate Overlap Frontal Offset:
Good (2005 Model Year)
IIHS Side Impact:
Good (2005 Model Year)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control (TCS) / Electronic Stability Program (ESP)
Passive Features
Airbags Front:
Standard front driver and passenger airbags
Airbags Side:
Available front side-impact airbags and available full-length side curtain airbags.
Seatbelts:
3-point seat belts with pretensioners in all seating positions.
💡 Technology Features
Infotainment
Audio System:
Optional Boston Acoustics premium audio system, Sirius satellite radio capability.
Navigation:
Optional factory navigation system.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Assist:
Available rear park assist system.
Connectivity
Remote Keyless Entry:
Standard remote keyless entry.
Power Features:
Power windows, power door locks, power adjustable pedals (optional).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 to 10,000 miles (12,000 to 16,000 km) or 6 months, whichever comes first, depending on driving conditions and oil type used.
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or at 30,000 miles (48,000 km).
Spark Plug Replacement:
2.7L V6: Approx. 100,000 miles (160,000 km). 3.5L V6 & 5.7L HEMI: Approx. 100,000 miles (160,000 km) with appropriate spark plugs (e.g., Iridium).
Coolant Flush:
Initial flush at 60,000 miles (96,000 km), then every 30,000 miles (48,000 km) or 2 years.
Fluid Specifications
Engine Oil Spec:
SAE 5W-20 (meeting Chrysler MS-6395 specification) for 2.7L and 3.5L. SAE 5W-30 for 5.7L HEMI with MDS.
Coolant Type:
Chrysler OAT (Organic Additive Technology) in pink or orange color (Mopar Part # 05143040GA or equivalent).
Brake Fluid:
DOT 3
Known Issues
Common Problem 1:
Transmission solenoid issues in the 42RLE automatic transmission leading to erratic shifting or failure to engage gears.
Common Problem 2:
Front suspension clunks or rattles due to worn ball joints, control arm bushings, or sway bar links.
Common Problem 3:
Water pump leaks, particularly on the 3.5L and 5.7L engines.
Common Problem 4:
Power steering pump whine or leaks.
Common Problem 5:
Interior trim rattles or creaks.
📚 Vehicle History
Brand Heritage
Dodge Legacy:
Dodge has a long history of performance and muscle cars, introducing the Magnum nameplate in the 1970s for performance coupes.
Model Evolution
Modern Magnum Introduction:
The 2005-2006 Dodge Magnum was a revival of the Magnum nameplate, reimagined as a rear-wheel-drive sportwagon based on the Chrysler LX platform, sharing its underpinnings with the Dodge Charger sedan and Chrysler 300.
Design Philosophy:
Designed by DaimlerChrysler's design studio, it aimed to offer a unique combination of American muscle car attitude with European-style wagon utility.
Production
Manufacturing Location:
Brampton Assembly Plant, Ontario, Canada
Production Years:
2004-2008 (for the second generation)
🏆 Awards & Recognition
Recognitions
IIHS Award:
Insurance Institute for Highway Safety (IIHS) Top Safety Pick for its structural integrity and crash test performance in the early years of its release.
Motor Trend Recognition:
Praised for its bold styling and the availability of the potent 5.7L HEMI V8 engine, offering a unique blend of practicality and performance in the segment.
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