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Dodge Neon 2005 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 2005 Product Type: Factory Service Repair Manual 👋 Introduction Market Position Market Segment: Compact Car Target Audience: DIY mechanics, professional technicians,...
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🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon
Year:
2005
Product Type:
Factory Service Repair Manual
👋 Introduction
Market Position
Market Segment:
Compact Car
Target Audience:
DIY mechanics, professional technicians, fleet maintenance.
Competitive Analysis
Competitors 2005:
Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Mazda3, Hyundai Elantra.
Key Features
Vehicle Highlights:
Affordable transportation, sporty styling (for its class), accessible performance (especially SRT-4).
Manual Value Proposition:
Provides dealer-level repair information, enabling cost-effective maintenance and repair for owners.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Complete workshop procedures for all systems and components.
Page Count
Estimated Page Count:
Over 1500 pages (typical for a comprehensive factory service manual)
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF) - Searchable and Printable
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, disassembly, assembly, torque specifications, timing, internal components.
Engine Performance:
Fuel system, ignition system, emissions control, cooling system, lubrication system, engine management.
Transmission Manual:
Manual transmission disassembly, assembly, clutch operation, gear selection, synchronizers.
Transmission Automatic:
Automatic transmission diagnosis, operation, fluid service, internal components, torque converter.
Drivetrain:
Front-wheel drive axle shafts, CV joints, differential (if applicable), wheel bearings.
Suspension:
Front and rear suspension components, springs, shock absorbers/struts, control arms, bushings, alignment specifications.
Steering:
Power steering system, steering rack, pump, hoses, linkage, alignment.
Brakes:
Front and rear disc brakes, hydraulic system, ABS (Anti-lock Braking System), parking brake, bleeding procedures.
Electrical System:
Battery, charging system, starting system, lighting, wipers, horn, power windows, locks, mirrors.
Body Electrical:
Interior and exterior lights, instrument cluster, warning lights, comfort controls.
Climate Control:
HVAC system, air conditioning, heater core, blower motor, refrigerant.
Body And Frame:
Body panel removal and installation, door mechanisms, trim, interior panels, structural components.
Restraints:
Airbag system diagnosis and replacement, seat belt mechanisms.
Diagnostic Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, wiring diagrams.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement, brake fluid flush.
Repair Procedures:
Component removal, installation, overhaul, replacement for all major systems.
Troubleshooting Procedures:
Step-by-step diagnostics for common and complex issues, fault finding.
Electrical Diagnostics:
Circuit testing, component testing, fuse and relay identification, wiring schematic interpretation.
Torque Specifications:
Detailed torque values for all critical fasteners.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems.
Special Tools:
Identification and usage of specialized tools required for specific repairs.
Technical Depth
Technical Depth:
Factory-level, including detailed diagnostic procedures, component-level repair, and complete system overhauls.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Printability:
High-resolution, suitable for professional printing.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Searchability
Text Searchability:
Yes, fully searchable text allows for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Code Base:
EDZ (2.0L SOHC)
Engine Displacement Base:
1995 cc
Engine Configuration Base:
Inline 4-Cylinder
Horsepower Base:
132 hp @ 5600 rpm
Torque Base:
130 lb-ft @ 4000 rpm
Performance Variant
Engine Code Srt4:
EPL (2.4L Turbocharged DOHC)
Engine Displacement Srt4:
2378 cc
Horsepower Srt4:
230 hp @ 5300 rpm
Torque Srt4:
250 lb-ft @ 2200 rpm (with overboost)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended for base; 91 octane recommended for SRT-4)
Engine Management
ECU Type:
Chrysler Powertrain Control Module (PCM)
🔧 Transmission
Standard Transmission
Transmission Type Base:
5-Speed Manual
Optional Transmission
Transmission Type Optional:
4-Speed Automatic
Transmission Type Srt4:
6-Speed Manual (Getrag)
Features
Clutch Type:
Hydraulically Actuated
Fluid Type
Manual Transmission Fluid:
MS-9224 or equivalent (e.g., Mopar Manual Transmission Lubricant)
Automatic Transmission Fluid:
ATF+4 (MS-9602)
📐 Dimensions
Exterior
Length:
Approx. 174.4 inches (4430 mm)
Width:
Approx. 67.4 inches (1712 mm)
Height:
Approx. 53.7 inches (1364 mm) (Coupe), 56.7 inches (1440 mm) (Sedan)
Wheelbase:
Approx. 104.3 inches (2649 mm)
Weights
Curb Weight Base:
Approx. 2700-2800 lbs (1225-1270 kg)
Gross Vehicle Weight Rating:
Approx. 3700-3800 lbs (1680-1725 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Driver:
4 Stars (2005 Model)
NHTSA Frontal Crash Passenger:
4 Stars (2005 Model)
NHTSA Side Impact Driver:
5 Stars (2005 Model)
NHTSA Side Impact Rear Passenger:
5 Stars (2005 Model)
Active Features
ABS:
Available (Standard on SRT-4)
Traction Control:
Available
Passive Features
Airbags Front:
Standard Driver and Passenger
Airbags Side:
Available (Side Curtain Airbags)
Seatbelts:
3-point front and rear seat belts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM CD Player, optional Infinity speaker system.
Driver Assistance
Cruise Control:
Available
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors available on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (or 6-12 months), depending on driving conditions and oil type used.
Spark Plug Replacement Interval Base:
Approx. 100,000 miles (Long-life platinum plugs)
Timing Belt Replacement Interval:
Recommended every 60,000 - 100,000 miles (check manual for specific engine, critical to prevent damage if it breaks).
Fluid Specifications
Engine Oil Spec Base:
SAE 5W-30 (API Certified) - Consult manual for specific approval codes.
Engine Oil Spec Srt4:
SAE 5W-30 Synthetic (API Certified) - Higher performance rating recommended.
Coolant Type:
HOAT (Hybrid Organic Acid Technology) - Pink or Orange colored coolant (e.g., Mopar Antifreeze/Coolant)
Brake Fluid Type:
DOT 3
Known Issues
Common Issues Engine:
Oil leaks (valve cover gasket, oil pan gasket), occasional piston slap (especially on high-mileage engines), thermostat housing leaks.
Common Issues Transmission:
Clutch wear (manual), torque converter shudder (automatic), transmission mounts.
Common Issues Suspension:
Worn ball joints, tie rod ends, strut mounts, control arm bushings.
Common Issues Electrical:
Faulty window regulators, power lock actuators, instrument cluster issues (dimming/flickering).
Common Issues Srt4 Specific:
Clutch failure (due to aggressive driving), turbocharger issues (wastegate rattle, line leaks), fuel injector issues.
📚 Vehicle History
Brand Heritage
Dodge Brand Focus:
Known for performance-oriented vehicles, trucks, and muscle cars. Neon was an entry-level compact offering.
Model Evolution
Neon Generations:
First Generation (1995-1999), Second Generation (2000-2006). 2005 is part of the second generation facelift.
Production
Production Plant:
Belvidere Assembly Plant, Illinois, USA
Production Years:
1995-2005
🏆 Awards & Recognition
Recognitions
Design Awards:
The second-generation Neon, particularly the SRT-4 variant, received praise for its performance value and handling for its price point.