2000 Dodge Neon Service and Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 2000 Codes Platform Code: PL (Second Generation Neon) 👋 Introduction Market Position Market Segment: Compact car, known for affordability, fuel efficiency,...

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Type: Car

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Sku: 456166

Tags: 2000 Car Cars Dodge Misc Neon

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Year:

Codes

Platform Code:

PL (Second Generation Neon)

👋 Introduction

Market Position

Market Segment:

Compact car, known for affordability, fuel efficiency, and sporty handling in certain trims.

Competitive Analysis

Key Competitors:

Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Nissan Sentra.

Key Features

Vehicle Attributes:

Stylish design (for its era), available in coupe and sedan body styles, spirited performance with the DOHC engine option.

Performance Variants:

Includes specific information for the sport-oriented Neon ACR (American Club Racer) model.

Manual Value Proposition

Value:

Provides dealership-level expertise, enabling DIY enthusiasts and independent mechanics to perform accurate diagnostics and repairs, saving time and money.

📋 Manual Details

Coverage Areas

Coverage Scope:

All models and all repairs A-Z for the 2000 Dodge Neon

Page Count

Estimated Page Count:

Approximately 1200-1500 pages (typical for a complete factory service manual)

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Print (likely spiral-bound or perfect bound for durability in a workshop environment)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (2.0L SOHC & DOHC), transmission (manual & automatic), clutch, drivetrain components

Chassis:

Suspension (front & rear), steering, brakes (front disc, rear drum/disc), wheels, tires

Electrical:

Wiring diagrams, lighting, ignition system, charging system, starting system, body electronics, instrument cluster, audio system

Body:

Exterior body panels, interior trim, doors, windows, seats, HVAC system, emissions control system

Fuel System:

Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, evaporative emissions control (EVAP) system.

Cooling And Heating:

Radiator, water pump, thermostat, heater core, A/C system diagnosis and service.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug service, tire rotation

Diagnostics:

Troubleshooting guides, fault code interpretation (OBD-II), symptom-based diagnostics

Repairs:

Component removal and installation, overhaul procedures, component testing, adjustment specifications

Engine Rebuild:

Detailed procedures for engine disassembly, inspection, cleaning, and reassembly, including piston ring installation, bearing clearances, and valve train adjustments.

Transmission Overhaul:

Step-by-step guides for automatic transmission disassembly, component replacement, and manual transmission rebuild.

Technical Depth

Depth:

Factory-level detail, including torque specifications, alignment data, diagnostic trouble codes (DTCs), electrical schematics, and step-by-step repair instructions.

Wiring Diagrams:

Comprehensive and detailed electrical schematics for all vehicle systems, including power distribution, grounds, and component identification.

Special Tools:

Identification and usage instructions for specialized tools required for specific repair procedures.

📊 Manual Specifications

File Format

Digital Format Details:

If digital (PDF), expect searchable text, high-resolution diagrams, and bookmark navigation.

Print Quality

Print Quality:

Professionally printed with clear text and diagrams suitable for workshop use.

Binding Type

Binding:

Likely spiral-bound or robust perfect-bound to lay flat for ease of use during repairs.

Paper Type

Paper Quality:

Durable paper stock designed to withstand workshop environments.

Format

Digital Searchability:

If PDF, expect text-searchable content for quick information retrieval.

⚙️ Engine Specifications

Primary Engine

Engine Code And Type:

2.0L SOHC I4 (16-valve) and 2.0L DOHC I4 (16-valve, 'High Output' or 'ACR' variants).

Performance

Horsepower Sohc:

Approximately 132 hp @ 6000 rpm

Torque Sohc:

Approximately 130 lb-ft @ 4800 rpm

Horsepower DOHc:

Approximately 145-150 hp @ 6000 rpm (standard DOHC), up to 150 hp for ACR models.

Torque DOHc:

Approximately 135-140 lb-ft @ 5000 rpm

Bore X Stroke:

3.46 x 3.50 inches (87.7 x 89.2 mm)

Fuel System

Fuel Delivery:

Multi-point fuel injection (MPI)

Fuel Type

Recommended Fuel:

87 Octane Regular Unleaded (89 Octane recommended for DOHC engines for optimal performance)

Cooling System

Coolant Type:

Ethylene Glycol based coolant (e.g., Mopar OAT or equivalent)

Maintenance

Timing Belt Replacement Interval Sohc:

Recommended at 90,000-100,000 miles (145,000-160,000 km) or 7 years.

🔧 Transmission

Standard

Transmission Type Std:

5-speed Manual Transmission (Getrag/Chrysler)

Optional

Transmission Type Opt:

4-speed Automatic Transmission (Chrysler/BorgWarner)

Features

Transmission Fluid Spec Auto:

Chrysler ATF+4 (MS-9602) or equivalent

Transmission Fluid Spec Manual:

API GL-4 SAE 75W-90 or SAE 75W-85 Synthetic Gear Lubricant

Clutch

Clutch Type:

Dry, single plate, diaphragm spring clutch

📐 Dimensions

Exterior

Wheelbase:

104.0 inches (2642 mm)

Length:

174.7 inches (4437 mm) (Sedan) / 174.4 inches (4430 mm) (Coupe)

Width:

67.2 inches (1707 mm)

Height:

54.7 inches (1390 mm) (Coupe) / 54.4 inches (1382 mm) (Sedan)

Weights

Curb Weight Est Min:

Approx. 2650 lbs (1200 kg) (Manual Coupe)

Curb Weight Est Max:

Approx. 2850 lbs (1290 kg) (Automatic Sedan)

Gross Vehicle Weight Rating Gvwr Est:

Approx. 3600 lbs (1630 kg)

Interior

Passenger Volume Est:

Approx. 90 cubic feet (2.5 cubic meters)

Cargo

Trunk Volume Sedan Est:

Approx. 13.1 cubic feet (0.37 cubic meters)

Trunk Volume Coupe Est:

Approx. 11.4 cubic feet (0.32 cubic meters)

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

4-star (for 2000 model year)

NHTSA Frontal Impact Passenger:

4-star (for 2000 model year)

Active Features

Available on higher trim levels (standard on ACR)

Tire Pressure Monitoring System Tpms:

Not typically standard for this model year.

Passive Features

Airbags:

Driver and Passenger Frontal Airbags

Seatbelts:

3-point front and rear seatbelts

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with CD player or cassette tape, with optional premium sound systems.

Driver Assistance

Cruise Control:

Available on mid-to-high trim levels.

Connectivity

OBD Ii Port:

Standard OBD-II diagnostic port located under the driver's side dashboard.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (under normal driving conditions).

Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months.

Spark Plug Replacement:

Every 100,000 miles (160,000 km) for the 2.0L SOHC engine (platinum plugs); refer to manual for DOHC specifications.

Fluid Specifications

Engine Oil Capacity Filter Change:

Approx. 4.0 US quarts (3.8 liters) with filter change (for 2.0L engines).

Engine Oil Viscosity Recommendation:

SAE 5W-30 (API Certified)

Coolant Capacity:

Approx. 6.0 US quarts (5.7 liters)

Brake Fluid Type:

DOT 3

Power Steering Fluid Type:

ATF Dexron II or III

Known Issues

Common Wear Item 1:

Front suspension components (control arm bushings, ball joints, tie rod ends) due to typical compact car usage.

Common Wear Item 2:

Exhaust system components (muffler, catalytic converter) prone to corrosion.

Engine Specific Issue:

Timing belt replacement is critical on SOHC engines; failure can cause catastrophic engine damage. DOHC engines use a timing chain.

Electrical Issue:

Window regulators and power lock actuators can be prone to failure.

📚 Vehicle History

Brand Heritage

Manufacturer Heritage:

Dodge, a division of Chrysler Corporation, has a long history in American automotive manufacturing, known for performance and value.

Model Evolution

Generation:

This manual covers the second generation (1995-2005) of the Dodge Neon, introduced for the 1995 model year. The 2000 model year saw minor styling updates and powertrain refinements.

Production

Production Period:

The second-generation Neon was primarily produced in Belvidere, Illinois, USA.

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

The Dodge Neon (including the ACR performance variant) was recognized on Car and Driver's '10 Best Cars' list in 1997 for its value and performance.