Dodge Neon 2001 All Service Manual Repair

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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 2001 Generation: Second Generation (PL) Chassis Code: PL Body Styles Covered: 2-door Coupe, 4-door Sedan Codes Vin Engine Code: H (2.0L...

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Type: Car

Vendor:

Sku: 510753

Tags: 2001 Car Cars Dodge Misc Neon

Product variants

Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Year:

Generation:

Second Generation (PL)

Chassis Code:

Body Styles Covered:

2-door Coupe, 4-door Sedan

Codes

Vin Engine Code:

H (2.0L SOHC), P (2.0L DOHC)

👋 Introduction

Market Position

Target Audience:

DIY mechanics, independent repair shops, auto enthusiasts.

Value Proposition:

Empowers owners to perform repairs and maintenance, saving money and ensuring quality workmanship.

Competitive Analysis

Alternatives:

Haynes manuals, Chilton manuals (often less detailed than factory service manuals).

Key Features

Unique Selling Points:

Factory-level detail, comprehensive system coverage, diagnostic flowcharts, official torque specifications.

Benefit To Owner:

Accurate diagnosis, correct repair procedures, extended vehicle lifespan, increased resale value through proper maintenance.

📋 Manual Details

Coverage Areas

Coverage Scope:

All models and trim levels

Regions Covered:

North America

Page Count

Estimated Page Count:

Approximately 2000-3000 pages (combined for comprehensive set)

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Downloadable Digital Format (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, diagnosis, timing belt, seals, gaskets, pistons, rings, bearings, cylinder head, valve train.

Engine Performance:

Fuel injection, ignition system, emission controls (EVAP, EGR), intake and exhaust manifolds, cooling system, lubrication system.

Transmission Manual:

Overhaul, diagnosis, clutch system, gear shifting, seals, bearings.

Transmission Automatic:

Overhaul, diagnosis, torque converter, valve body, planetary gears, seals, fluid cooler, shift control.

Drivetrain:

Front axle, CV joints, drive shafts, differentials, wheel bearings.

Suspension:

Front and rear suspension components, struts, shocks, control arms, ball joints, bushings, springs, alignment specifications.

Steering:

Power steering system, steering rack, tie rods, steering column, linkages, diagnosis of play and leaks.

Brakes:

Front and rear brake systems (disc/drum), ABS system, hydraulic lines, master cylinder, calipers, wheel cylinders, brake pads, rotors, parking brake.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting, horn, wipers, washers, power windows, door locks, mirrors.

Body And Chassis:

Body panels, doors, hood, trunk, bumpers, interior trim, glass, frame diagnostics, corrosion prevention.

HVAC System:

Air conditioning (compressor, condenser, evaporator, refrigerant), heating system, blower motor, climate controls, cabin air filter replacement.

Body Control Modules:

Diagnosis and replacement of Body Control Module (BCM) related functions.

Instrument Panel:

Gauges, warning lights, dashboard removal and repair, instrument cluster diagnosis.

Procedures Included

Preventative Maintenance:

Scheduled maintenance, oil changes, filter replacements, spark plug replacement, belt inspections and replacements, fluid checks and top-offs.

Diagnostic Procedures:

Troubleshooting guides, symptom-based diagnostics, OBD-II code interpretations and resolution, component testing procedures.

Repair Procedures:

Step-by-step instructions for component removal, replacement, and reassembly for all major systems.

Adjustment Procedures:

Wheel alignment adjustments, brake adjustments, parking brake adjustments, clutch free play adjustments.

Electrical Diagnosis And Repair:

Wiring diagrams, circuit testing, component testing, troubleshooting electrical faults.

Engine Rebuilding:

Detailed instructions for engine disassembly, inspection, machining, and reassembly.

Transmission Rebuilding:

Detailed instructions for transmission disassembly, inspection, repair, and reassembly.

Body And Interior Repair:

Panel replacement, trim removal, glass installation, seat repair.

HVAC Service:

Refrigerant handling, leak detection, component replacement, blower motor, control panel repair.

Technical Depth

Depth Of Information:

Comprehensive - covering everything from basic maintenance to complete engine and transmission overhauls, including detailed diagnostics and specifications.

Diagnostic Tools Required:

Basic hand tools, specialized engine tools, OBD-II scanner, multimeter, pressure gauges.

Wiring Diagrams Completeness:

Detailed, system-specific wiring diagrams included for all major electrical components.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchable Text:

Yes (typically, depending on source scan quality)

Printable:

Print Quality

Image Resolution:

High-resolution scans for clear diagrams and text.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

2.0L SOHC I4 (AST)

Engine Displacement 1:

1995 cc (121.7 ci)

Engine Code 2:

2.0L DOHC I4 (AGP/AEP - High Output)

Engine Displacement 2:

1995 cc (121.7 ci)

Performance

Horsepower 1 Sohc:

114 hp @ 5200 rpm

Torque 1 Sohc:

122 lb-ft @ 3200 rpm

Horsepower 2 DOHc:

132 hp @ 6000 rpm

Torque 2 DOHc:

130 lb-ft @ 4800 rpm

Fuel System

Fuel Delivery:

Multi-port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline

Recommended Octane:

87 Octane (91 Octane recommended for DOHC performance)

Technical Details

Block Material:

Aluminum

Head Material:

Aluminum

Bore X Stroke:

87.5 mm x 91.0 mm (2.0L)

Compression Ratio Sohc:

9.3:1

Compression Ratio DOHc:

9.6:1

Timing Belt Replacement Interval:

Every 70,000 miles or 5 years (whichever comes first), including tensioner and idler pulley.

🔧 Transmission

Standard

Standard Transmission Type:

5-speed Manual (Getrag/Chrysler A520/A525 family)

Optional

Optional Transmission Type:

4-speed Automatic (Chrysler A604/40TE/41TE family)

Features

Automatic Transmission Features:

Electronically controlled, overdrive, torque converter lock-up.

Fluid Specifications

Manual Transmission Fluid Type:

API GL-4, SAE 75W-90 synthetic gear lubricant

Automatic Transmission Fluid Type:

ATF+4 (Chrysler Material Standard MS-9602)

Fluid Capacities

Manual Transmission Capacity:

Approximately 2.0 liters (1.9 quarts)

Automatic Transmission Capacity:

Approximately 7.0 liters (7.4 quarts)

📐 Dimensions

Exterior

Length Sedan:

175.5 inches (4458 mm)

Length Coupe:

174.4 inches (4430 mm)

Width:

66.9 inches (1699 mm)

Height Sedan:

54.1 inches (1374 mm)

Height Coupe:

52.2 inches (1326 mm)

Wheelbase:

104.1 inches (2644 mm)

Front Track:

57.5 inches (1460 mm)

Rear Track:

57.4 inches (1458 mm)

Wheel Bolt Pattern:

4 x 100 mm

Tire Size Standard:

185/70R14

Tire Size Optional:

195/60R15

Weights

Curb Weight Sedan Est:

2750 lbs (1247 kg)

Curb Weight Coupe Est:

2700 lbs (1225 kg)

Gross Vehicle Weight Rating Gvwr Est:

3700 lbs (1678 kg)

Cargo

Trunk Volume Sedan Cu Ft:

13.0 cu ft

Trunk Volume Coupe Cu Ft:

9.4 cu ft

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver 2001:

★★★★☆ (4 stars)

NHTSA Front Impact Passenger 2001:

★★★★☆ (4 stars)

IIHS Side Impact Rating:

Good (for equipped models)

Active Features

Anti Lock Brakes ABS:

Optional (standard on ACR and performance models)

Traction Control Tc:

Not typically available from factory

Passive Features

Airbags Front Driver:

Standard

Airbags Front Passenger:

Standard

Airbags Side Impact Curtain:

Not typically available

Seat Belts Front:

3-point, pretensioners

Seat Belts Rear:

3-point (outboard), 2-point (center)

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with cassette player and optional CD player. Speaker configurations vary by trim level.

Display Type:

Analog gauges with digital odometer display. Basic LCD for climate controls and radio.

Driver Assistance

Cruise Control:

Optional

Keyless Entry:

Optional

🔧 Maintenance

Service Intervals

Engine Oil Change Interval:

Every 7,500 miles or 6 months, whichever comes first (synthetic oil recommended).

Engine Oil Filter Replacement:

Replace with every oil change. Recommended Part Number: Mopar MO-090 or equivalent Wix 51515.

Engine Air Filter Replacement:

Every 15,000 miles or 1 year.

Cabin Air Filter Replacement:

Every 12,000 miles or 1 year (if equipped).

Spark Plug Replacement Sohc:

Every 100,000 miles (platinum or iridium plugs recommended).

Spark Plug Replacement DOHc:

Every 60,000 miles (platinum or iridium plugs recommended).

Fluid Specifications

Engine Oil Type And Capacity:

SAE 5W-30, API SN or higher, 4.0 quarts (3.8 liters) with filter for 2.0L.

Coolant Type:

Mopar OAT (Organic Additive Technology) 5/150 or equivalent HOAT coolant. Do not mix with older IAT coolant.

Brake Fluid Type:

DOT 3

Power Steering Fluid Type:

Mopar Power Steering Fluid or equivalent ATF (Type SP-III or Mercon V compatible).

Known Issues

Common Issue 1:

Oil leaks from valve cover gasket and oil pan gasket.

Common Issue 2:

Premature wear of front suspension components (ball joints, tie rod ends, control arm bushings).

Common Issue 3:

Timing belt failure leading to catastrophic engine damage (if not replaced per schedule).

Common Issue 4:

Issues with the Automatic Shutdown (ASD) relay causing intermittent no-start conditions.

Common Issue 5:

Cracking of dashboard plastic, especially in hot climates.

Common Issue 6:

Rear wheel bearing noise/failure.

Common Issue 7:

HVAC blower motor resistor failure.

📚 Vehicle History

Brand Heritage

Parent Company:

Chrysler Corporation (later DaimlerChrysler)

Model Evolution

First Generation:

1995-1999 Dodge Neon (P platform)

Second Generation:

2000-2005 Dodge Neon (PL platform)

Key Changes 2001:

Minor styling updates, revised interior trim, improved steering feel, available upgraded engine for ACR model.

Production

Manufacturing Plant:

Belvidere Assembly Plant, Illinois, USA

Production Years Global:

1994-2005

🏆 Awards & Recognition

Recognitions

Consumer Guide Ranking:

Consumer Guide Automotive named the Neon to its list of 'Recommended Used Cars'.

Car And Driver Ranking 2001:

Car and Driver 10Best for 1995 (first generation), indicating a competitive platform.