Dodge Neon 1999 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 1999 Codes Chassis Code: PL 👋 Introduction Market Position Segment: Compact Car Target Audience: Budget-conscious consumers, first-time car buyers, DIY mechanics...

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Type: Car

Vendor:

Sku: 493797

Tags: 1999 Car Cars Dodge Misc Neon

Product variants

Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact Car

Target Audience:

Budget-conscious consumers, first-time car buyers, DIY mechanics

Competitive Analysis

Key Competitors:

Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier

Key Features

Design Philosophy:

Sporty styling, engaging driving dynamics for its class, affordable pricing

Platform:

Chrysler JA platform

📋 Manual Details

Coverage Areas

Applicable Models:

Dodge Neon (PL body style), including all trim levels (e.g., SE, ES, R/T)

Page Count

Estimated Pages:

1000+

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, valvetrain, pistons, crankshaft, lubrication system, cooling system, fuel system, ignition system, exhaust system

Engine Performance:

Engine diagnostics, emissions control systems, tuning procedures

Transmission Manual:

Manual transmission repair, clutch system, gear shift linkage

Transmission Automatic:

Automatic transmission overhaul, hydraulic control systems, torque converter, shift control

Drivetrain:

Front-wheel drive axles, CV joints, differential

Suspension:

Front suspension (struts, control arms, ball joints), rear suspension (torsion beam axle, shocks), wheel bearings

Steering:

Power steering system, steering column, rack and pinion assembly

Brakes:

Front disc brakes, rear drum brakes (or disc on some trims), ABS system, hydraulic lines, parking brake

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting (headlights, taillights, interior), fuses, relays

Body And Interior:

Body panels, doors, windows, locks, seats, dashboard, trim components, HVAC system (heating, ventilation, air conditioning)

Chassis And Frame:

Unibody construction, structural components, collision repair basics

Diagnostic Troubleshooting:

Wiring diagrams, diagnostic trouble codes (DTCs), symptom-based troubleshooting guides

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections

Major Repairs:

Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, power steering pump replacement

Diagnostics And Testing:

Electrical circuit testing, fuel pressure testing, compression testing, vacuum leak detection

Component Replacement:

Alternator, starter, radiator, water pump, fuel pump, catalytic converter, control arms, shock absorbers, brake pads and rotors

Air Conditioning Service:

Refrigerant handling (with appropriate precautions), compressor replacement, leak detection, system evacuation and recharging

Body And Trim:

Door panel removal, bumper replacement, headlight/taillight bulb replacement, interior trim panel installation

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine and transmission overhauls)

Diagnostic Capability:

Advanced diagnostic procedures, including use of scan tools and interpretation of sensor data

Electrical Schematics:

Detailed wiring diagrams for all major electrical systems

Torque Specifications:

Precise torque values for all critical fasteners

Special Tools:

Identification and usage of specialized tools required for specific repairs

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content

Print Quality

Printability:

Printable pages

Image Resolution:

High-resolution illustrations and diagrams

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Engine Type:

2.0L SOHC Inline-4

Displacement:

1996 cc (121.8 cu in)

Bore X Stroke:

87.5 mm x 83.0 mm

Compression Ratio:

9.4:1

Performance

Horsepower:

132 hp @ 6000 rpm (standard)

Torque:

130 lb-ft @ 4800 rpm (standard)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Engine Management

Ignition Type:

Distributorless Ignition System (DIS)

Engine Control Unit:

OBD-II Compliant ECU

🔧 Transmission

Standard

Type:

5-Speed Manual

Optional

Type:

4-Speed Automatic (41TE)

Features

Automatic Trans Control:

Electronically controlled

Fluid Specifications

Manual Transmission Fluid:

API GL-4 SAE 75W-90 (refer to manual for exact specification)

Automatic Transmission Fluid:

ATF+4 (refer to manual for exact specification and capacity)

📐 Dimensions

Exterior

Length:

161.1 inches (4092 mm)

Width:

66.9 inches (1700 mm)

Height:

53.6 inches (1361 mm)

Wheelbase:

97.0 inches (2464 mm)

Weights

Curb Weight:

Approx. 2700-2900 lbs (1225-1315 kg), varies by trim and transmission

Gross Vehicle Weight Rating:

Refer to vehicle placard

Cargo

Trunk Volume:

Approx. 11.3 cu ft

🛡️ Safety Features

Ratings

NHTSA Driver Front Impact:

N/A (tests varied by year/model, refer to NHTSA archives for specific rating if available)

NHTSA Passenger Front Impact:

N/A (tests varied by year/model, refer to NHTSA archives for specific rating if available)

Active Features

Optional (standard on R/T, available on other trims)

Passive Features

Airbags:

Driver and Passenger front airbags

Seat Belts:

3-point front and rear seat belts

Child Seat Anchors:

LATCH system not standard on this generation

💡 Technology Features

Infotainment

Radio Options:

AM/FM stereo with cassette player, optional CD player

Speakers:

Typically 4 or 6 speakers

Driver Assistance

Cruise Control:

Available on higher trim levels

Connectivity

Phone Integration:

No factory integrated Bluetooth or smartphone connectivity

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles or 6 months, whichever comes first (synthetic oil recommended for longer intervals)

Air Filter Replacement:

Every 15,000-30,000 miles, or as needed based on driving conditions

Spark Plug Replacement:

Every 100,000 miles (platinum tipped)

Coolant Flush:

Every 30,000 miles or 2 years

Transmission Fluid Change:

Automatic: Every 30,000-60,000 miles; Manual: As per manual, typically around 60,000 miles

Fluid Specifications

Engine Oil Type:

SAE 5W-30 (API SG or higher)

Engine Oil Capacity:

4.5 US quarts (4.3 L) with filter

Coolant Type:

Mopar OAT (Organic Additive Technology) Antifreeze/Coolant (ethylene glycol based), or equivalent

Brake Fluid Type:

DOT 3

Known Issues

Engine Mounts:

Premature wear and cracking of engine mounts, leading to vibration and noise

Interior Rattles:

Common interior trim rattles and squeaks

Power Window Motors:

Failure of power window regulators and motors

Exhaust System:

Corrosion and leaks in the exhaust system, especially in rust-belt regions

ABS Sensor Failure:

Occasional ABS wheel speed sensor failures leading to ABS warning light illumination

📚 Vehicle History

Brand Heritage

Dodge Legacy:

Dodge, a division of Chrysler, has a long history of producing performance-oriented and affordable vehicles.

Model Evolution

Generation:

First Generation (1995-2000)

Redesign Notes:

The 1999 model year saw minor updates, often focusing on feature packaging and potentially some powertrain refinements.

Production

Manufacturing Plant:

Belvidere, Illinois, USA

Production Years:

1995-2000

🏆 Awards & Recognition

Recognitions

Initial Reception:

The first-generation Neon was generally praised for its driving dynamics and styling, but faced criticism for build quality and reliability compared to some Japanese competitors.

Ratings

Consumer Reports:

Consumer Reports often rated the Neon below average in reliability during its production run, particularly in later years of the first generation.

Certifications

Emissions Standards:

Designed to meet US Federal Emissions Standards for the model year.