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Dodge Neon 1999 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 1999 Codes Platform: PL (Chrysler's compact car platform) 👋 Introduction Market Position Segment: Compact car. Target Audience: DIY enthusiasts, independent repair...
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Type: Car
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Sku: 435932
Dodge Neon 1999 Workshop Service Repair ManualDodge Neon 1999 Workshop Service Repair ManualDodge Neon 1999 Workshop Service Repair ManualDodge Neon 1999 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon
Year:
1999
Codes
Platform:
PL (Chrysler's compact car platform)
👋 Introduction
Market Position
Segment:
Compact car.
Target Audience:
DIY enthusiasts, independent repair shops, and owners seeking detailed repair information.
Competitive Analysis
Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier.
Key Features
Value Proposition:
Offers a cost-effective way to maintain and repair the 1999 Dodge Neon, providing factory-level diagnostic and repair procedures.
📋 Manual Details
Coverage Areas
Coverage:
Complete factory service and repair
Page Count
Page Count:
Hundreds (exact number not specified, but implies comprehensive coverage)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable (implying digital format, likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for engine assembly, disassembly, cylinder head, crankshaft, pistons, connecting rods, timing system, and lubrication.
Engine Management:
Ignition system, fuel system, emission control systems, engine control module (ECM) diagnostics and wiring diagrams.
Transmission Manual:
Service and repair procedures for manual transaxles, clutch assembly, and shift linkage.
Transmission Automatic:
Diagnostic and repair procedures for automatic transaxles, including valve body, torque converter, and cooling system.
Brakes:
Front and rear brake systems (disc/drum), ABS system diagnostics, brake fluid specifications, and bleeding procedures.
Suspension:
Front and rear suspension components, including struts, springs, control arms, ball joints, and alignment specifications.
Steering:
Power steering system, steering column, tie rods, and rack and pinion unit service.
Electrical System:
Complete wiring diagrams, component testing, starter, alternator, battery service, lighting, and accessory circuits.
HVAC:
Heating, ventilation, and air conditioning system components, refrigerant handling, and troubleshooting.
Body And Chassis:
Body panel removal and installation, door mechanisms, interior trim, glass replacement, and structural repairs.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes (oil, coolant, brake, transmission), filter replacements, and lubrication.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting guides for various systems.
Repair:
Step-by-step repair procedures for all major vehicle components and systems.
Diagnostics:
On-board diagnostic (OBD-II) information, diagnostic trouble codes (DTCs), and sensor testing.
Component Replacement:
Detailed instructions for replacing wear items and major components.
Technical Depth
Depth:
Comprehensive (covers everything from basic maintenance to complete engine and transmission rebuilds).
Diagnostic Tools:
Information relevant to using scan tools and specialized diagnostic equipment.
📊 Manual Specifications
File Format
Format:
Digital (likely PDF, optimized for download and printing).
Print Quality
Quality:
High-resolution, printable pages suitable for workshop environments.
Binding Type
Binding:
N/A (digital download).
Paper Type
Paper Type:
N/A (digital download).
⚙️ Engine Specifications
Primary Engine
Engine Code:
Various (commonly 2.0L SOHC and DOHC).
Displacement:
1996 cc (2.0 Liters).
Bore X Stroke:
87.0 mm x 83.0 mm (typical).
Compression Ratio:
9.3:1 (SOHC), 10.5:1 (DOHC - typical).
Performance
Horsepower Sohc:
132 hp @ 6000 rpm (typical).
Torque Sohc:
130 lb-ft @ 4800 rpm (typical).
Horsepower DOHc:
150 hp @ 6200 rpm (typical).
Torque DOHc:
135 lb-ft @ 5200 rpm (typical).
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI).
Fuel Type:
Unleaded gasoline.
Fuel Pump Pressure:
30-45 psi (typical).
🔧 Transmission
Standard
Transmission Type:
5-speed manual transaxle.
Optional
Transmission Type:
4-speed automatic transaxle.
Features
Clutch Type:
Dry single-plate, diaphragm spring.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 (or equivalent).
Transmission Fluid Automatic:
ATF+4 (or equivalent, e.g., Mopar ATF+3).
📐 Dimensions
Exterior
Length:
Approx. 167.9 inches (4265 mm).
Width:
Approx. 66.9 inches (1700 mm).
Height:
Approx. 53.1 inches (1349 mm).
Wheelbase:
Approx. 104.4 inches (2651 mm).
Weights
Curb Weight:
Approx. 2600-2800 lbs (1179-1270 kg) depending on configuration.
🛡️ Safety Features
Ratings
NHTSA Driver Front:
Not explicitly rated for 1999 by NHTSA in easily retrievable format, but considered a subcompact.
NHTSA Passenger Front:
Not explicitly rated for 1999 by NHTSA in easily retrievable format.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on some trims.
Passive Features
Airbags:
Driver and passenger front airbags standard.
Seatbelts:
Three-point front and rear seatbelts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player; optional CD player.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
OBD Interface:
OBD-II compliant diagnostic port.
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500 miles or 6 months, whichever comes first.
Air Filter Replacement:
Every 30,000 miles or 24 months.
Spark Plug Replacement:
Every 100,000 miles (platinum-tipped).
Coolant Change:
Every 50,000 miles or 5 years.
Fluid Specifications
Engine Oil:
API SN, ILSAC GF-5, SAE 5W-30 (or SAE 10W-30 depending on climate).
Coolant:
Mopar Antifreeze/Coolant (50/50 mix) or equivalent HOAT (Hybrid Organic Acid Technology) coolant.
Brake Fluid:
DOT 3.
Known Issues
Engine Noise:
Timing belt tensioner can be noisy if worn; consider replacement at recommended intervals.
Electrical:
Window regulators, door lock actuators, and HVAC blower motors are common failure points.
Suspension:
Front suspension components (ball joints, tie rod ends, control arm bushings) can wear prematurely.
Exhaust:
Exhaust manifold cracks have been reported on some models.
📚 Vehicle History
Brand Heritage
Manufacturer:
Chrysler Corporation (Dodge division).
Model Evolution
Generation:
First Generation (1995-1999).
Design Philosophy:
Designed by Chrysler's advanced product development and design office, aimed at competing in the global compact car market.
Production
Manufacturing Location:
Belvidere Assembly Plant, Illinois, USA.
Production Years:
1995-2005 (across generations).
🏆 Awards & Recognition
Recognitions
Design Award:
The original Neon design received accolades for its modern and aerodynamic styling upon its debut.
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