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DODGE NEON SRT-4 Service Repair Manual 2003-2005

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🏷️ Basic Information Identification Make: Dodge Model: Neon SRT-4 Years Covered: 2003, 2004, 2005 Codes Vehicle Platform: PG Engine Codes: EBP (2.0L Turbo) 👋 Introduction Market Position Vehicle Segment: Compact...
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DODGE NEON SRT-4 Service Repair Manual 2003-2005
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon SRT-4
Years Covered:
2003, 2004, 2005
Codes
Vehicle Platform:
PG
Engine Codes:
EBP (2.0L Turbo)
👋 Introduction
Market Position
Vehicle Segment:
Compact performance sedan, often considered a 'hot hatch' alternative in sedan form
Performance Niche:
Targeted at enthusiasts seeking accessible turbocharged performance and sporty handling
Competitive Analysis
Key Competitors:
Honda Civic Si, Mitsubishi Lancer ES/GTS, Subaru Impreza 2.5RS (naturally aspirated), Ford Focus SVT
Key Features
Performance Focus:
Emphasis on turbocharged engine power, sport-tuned suspension, and aggressive styling
Value Proposition:
Offered significant performance for its price point, making it a popular choice for tuners and budget-conscious performance enthusiasts
📋 Manual Details
Coverage Areas
Market Segments:
North America, potentially others with LHD/RHD variants
Trim Levels Covered:
Economy, Low line, High line, Premium, Sport, Special (though SRT-4 is a performance variant, manual may cover shared components across Neon range)
Page Count
Estimated Page Count:
Significant (Hundreds of photos & diagrams imply substantial content, likely 1000+ pages)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, internal components, cylinder head, block, crankshaft, pistons, connecting rods, lubrication, cooling system
Engine Performance:
Fuel injection, ignition system, turbocharging system, exhaust system, emissions control
Transmission:
Manual transmission (likely Getrag), clutch, driveshafts, differential
Brakes:
Front and rear disc brakes, hydraulic system, parking brake, ABS (if equipped)
Suspension:
Front MacPherson struts, rear independent suspension, steering system
Electrical System:
Battery, starting system, charging system, lighting, instrumentation, power windows, door locks, body control modules
HVAC:
Heating, ventilation, air conditioning system, components, and operation
Body And Chassis:
Body construction, panels, doors, hood, trunk, bumpers, interior trim, frame
Safety Systems:
Airbags, seat belts, chassis safety components
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs), wiring diagrams for electrical systems
Repair And Rebuild:
Complete procedures for disassembly and reassembly of all major components and systems
Technical Data:
Specifications for all components, torque values, clearances, fluid capacities, pressure readings
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems
Technical Depth
Depth Of Coverage:
Factory level detail, covering routine maintenance to complete engine and transmission rebuilds, advanced electrical troubleshooting
📊 Manual Specifications
File Format
File Format Details:
Digital PDF document
Print Quality
Print Quality Description:
High quality, designed for clear printing of text, diagrams, and photographs
Binding Type
Binding Type Recommendation:
Ideal for printing and binding into a physical service manual for workshop use
Paper Type
Paper Type Recommendation:
Suitable for standard office printing paper, with clarity on diagrams and images
Navigation
Bookmark Feature:
Fully bookmarked for easy navigation through sections and chapters
⚙️ Engine Specifications
Primary Engine
Engine Family:
Chrysler/Mitsubishi collaboration (4G63 variant)
Engine Type:
Inline 4-cylinder, turbocharged, intercooled
Displacement:
2.0 Liters (1997 cc)
Valve Train:
DOHC (Dual Overhead Camshafts), 16 valves
Performance
Horsepower Est:
205 hp @ 5700 rpm (for 2003-2005 models)
Torque Est:
205 lb-ft @ 4000 rpm (for 2003-2005 models)
Turbocharger Spec:
Mitsubishi TD04-13G (or similar variant) turbocharger with intercooler
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPFI)
Fuel Type:
Unleaded gasoline, 87 octane minimum recommended (91+ octane for optimal performance)
Engine Variants Covered
Engine Option 1:
2.0L 4Cyl 16v SOHC Gasoline (Standard Neon models, likely covered for shared components)
Engine Option 2:
2.0L 4Cyl 16v High Performance Gasoline (Non-turbo variants, likely covered for shared components)
Engine Option 3:
2.0L 4Cyl 16v DOHC High Output Turbo (SRT-4 specific - EBP engine)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Transmission Manufacturer:
Getrag (e.g., Getrag F23 variant or similar)
Optional
Optional Transmission:
None typically offered for SRT-4; non-SRT Neons had automatic options
Features
Clutch Type:
Hydraulically actuated, single dry plate clutch
Final Drive Ratio:
Typically around 3.83:1 or similar for performance gearing
📐 Dimensions
Exterior
Length:
Approx. 174.4 inches (4429 mm)
Width:
Approx. 68.2 inches (1732 mm)
Height:
Approx. 54.8 inches (1392 mm)
Wheelbase:
Approx. 104.4 inches (2652 mm)
Weights
Curb Weight Est:
Approx. 2900-3000 lbs (1315-1360 kg)
Gross Vehicle Weight Rating:
Varies by specific configuration, consult manual for exact figures
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not rated or 4-star (depending on specific test year and configuration)
IIHS Crash Tests:
Varies, generally considered adequate for its class at the time
Active Features
ABS:
Anti-lock Braking System (standard on SRT-4)
Traction Control:
Traction Control System (TCS) often standard or optional
Passive Features
Airbags:
Front airbags for driver and passenger, side airbags may be optional
Seatbelts:
3-point front and rear seat belts, pretensioners for front seats
Body Structure:
Reinforced safety cage construction
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, potentially with premium speaker options (e.g., Infinity) on higher trims.
Navigation:
Not typically available from the factory on SRT-4 models of this era.
Driver Assistance
Cruise Control:
Standard feature.
Instrument Cluster:
Includes tachometer, speedometer, fuel gauge, coolant temperature gauge, and warning lights. SRT-4 often features a boost gauge.
Connectivity
Auxiliary Input:
Not typically available from the factory; aftermarket solutions common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (5,000-8,000 km) or as per severe/normal duty schedule in manual.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on conditions.
Spark Plug Replacement:
Typically every 30,000-60,000 miles (48,000-96,000 km) for performance plugs.
Timing Belt Replacement:
Crucial for the EBP engine. Check manual for specific interval (often around 60,000-100,000 miles or 5-7 years).
Fluid Specifications
Engine Oil Type:
API SN/SP, ILSAC GF-6A or higher. Viscosity: 5W-30 is common. Check manual for specific SRT-4 recommendation.
Coolant Type:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant or equivalent (typically pink/orange).
Transmission Fluid Type:
Manual Transmission Fluid (MTF) meeting Chrysler specification MS-9224 or equivalent. Consult manual for specific fluid type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Issues Engine:
Cracked cylinder head (especially on earlier models or those driven hard), turbocharger failure, oil leaks, clutch wear.
Common Issues Transmission:
Gear synchro wear (particularly 2nd and 3rd gear), clutch chatter or slipping.
Common Issues Suspension:
Worn suspension bushings, ball joints, and struts due to performance driving.
Common Issues Electrical:
Faulty sensors (crankshaft, camshaft), intermittent electrical gremlins, issues with the Power Control Module (PCM).
📚 Vehicle History
Brand Heritage
Dodge Performance Division:
Part of Dodge's effort to re-establish itself in the performance market
Model Evolution
Neon Platform:
Second generation Dodge Neon (PG platform), designed with input from Diamond-Star Motors (Chrysler/Mitsubishi joint venture)
Srt Development:
SRT-4 was the performance variant developed by Chrysler's Street and Racing Technology (SRT) division, significantly enhancing the base Neon's capabilities
Production
Production Period:
2003-2005 for the SRT-4 variant
Manufacturing Location:
Belvidere, Illinois, USA
🏆 Awards & Recognition
Recognitions
Performance Awards:
Often praised by automotive media for its performance value and handling improvements over standard Neon models.
Ratings
Enthusiast Following:
Maintains a strong enthusiast following due to its tuning potential and affordability in the used market.
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