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2004 Dodge Neon and SRT-4 Service Repair Manual 04

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🏷️ Basic Information Identification Make: Dodge Model: Neon Model Variant: SRT-4 Year: 2004 Codes Platform: Chrysler PL platform 👋 Introduction Market Position Market Position: The Dodge Neon SRT-4 was positioned...
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2004 Dodge Neon and SRT-4 Service Repair Manual 04
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon
Model Variant:
SRT-4
Year:
2004
Codes
Platform:
Chrysler PL platform
👋 Introduction
Market Position
Market Position:
The Dodge Neon SRT-4 was positioned as a high-performance, affordable compact sports car, often seen as a spiritual successor to vehicles like the Plymouth Neon ACR and a competitor in the 'hot hatch' segment.
Competitive Analysis
Competitive Analysis:
Competed with vehicles like the Honda Civic Si, Volkswagen GTI, Mazda3 Mazdaspeed, and Subaru Impreza WRX, offering a potent turbocharged engine and aggressive styling for its price point.
Key Features
Key Features:
Turbocharged engine, performance-tuned suspension, sport seats, aggressive aerodynamic enhancements, strong aftermarket support for performance modifications.
📋 Manual Details
Coverage Areas
Manual Coverage:
Comprehensive service and repair for 2004 Dodge Neon and SRT-4
Page Count
Page Count Estimated:
Likely over 1000 pages (typical for a complete factory service manual)
Manual Type
Manual Type:
Service Repair Manual (Factory Service Manual equivalent)
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Fuel System, Cooling System, Exhaust System, Electrical System (including ECMS, Instruments, Lamps, Audio, Wipers), Body, Climate Control, Emissions Control, Restraints, Security Systems, Speed Control
Audio Video Systems:
Covers repair and troubleshooting of factory audio systems, speakers, and antennas.
Chime Buzzer Systems:
Details operation and troubleshooting for vehicle warning chimes and buzzers.
Electronic Control Modules:
Covers identification, function, and basic troubleshooting of various ECUs (e.g., PCM, TCM).
Engine Systems Detail:
In-depth coverage of the 2.4L Turbocharged engine, including fuel injection, ignition, cooling, lubrication, and emission controls. Also covers the 2.0L SOHC engine for standard Neon models.
Heated Systems:
Covers heated rear window and potentially heated mirrors if equipped.
Horn System:
Troubleshooting and repair of the horn circuit and components.
Ignition Control:
Detailed information on the ignition system, including spark plugs, coils, and control modules.
Instrument Cluster:
Diagnosis and repair of the instrument cluster, gauges, and warning lights.
Lamps Lighting:
Covers headlights, taillights, interior lighting, fog lights, and associated wiring.
Message Systems:
Information on driver information centers and message displays.
Power Systems:
Covers power windows, door locks, mirrors, seats, and related circuits.
Restraints Airbags:
Detailed procedures for airbag system diagnosis, replacement, and related safety components.
Speed Control Cruise Control:
Troubleshooting and repair of the cruise control system.
Vehicle Theft Security:
Information on the factory alarm system and immobilizer components.
Wipers Washers:
Diagnosis and repair of the windshield wiper and washer system.
Wiring Diagrams:
Comprehensive and detailed wiring schematics for all vehicle systems, crucial for electrical diagnostics.
Exhaust System:
Information on exhaust components, catalytic converter, and muffler system.
Frame Bumpers:
Details on chassis structure, frame integrity, and bumper assembly/repair.
Fuel System:
Covers fuel pump, fuel injectors, fuel pressure regulator, fuel lines, and fuel tank.
Steering System:
Covers power steering system, steering column, tie rods, and associated components.
Transaxle Info:
Detailed information on the manual transaxle used in the SRT-4 and automatic/manual transaxles for standard Neon models.
Tires Wheels:
Specifications for tire sizes, wheel bolt patterns, and alignment procedures.
Body Panels:
Covers door mechanisms, latches, glass, body trim, and collision repair guidelines.
Heating Air Conditioning:
Detailed coverage of the HVAC system, including refrigerant, compressor, blower, and control panel.
Emissions Control:
Information on emission control devices, evaporative emission system, and OBD-II diagnostic procedures.
Procedures Included
Procedures Included:
Diagnosis, Troubleshooting, Repair, Maintenance, Lubrication, Component Removal and Installation, Torque Specifications, Schematics, Wiring Diagrams, Specifications and Procedures
Engine Rebuild Procedures:
Includes step-by-step instructions for engine disassembly, inspection, component replacement, and reassembly, including torque specifications for critical engine parts.
Transmission Overhaul:
Detailed procedures for clutch replacement, transaxle disassembly, inspection, and reassembly for both manual and automatic transmissions.
Brake System Repair:
Instructions for brake pad and rotor replacement, caliper servicing, brake bleeding, and ABS component troubleshooting.
Suspension Alignment:
Provides specifications for wheel alignment (camber, caster, toe) and procedures for suspension component replacement (shocks, struts, control arms).
Electrical Troubleshooting:
Extensive use of wiring diagrams and diagnostic charts to pinpoint electrical faults, including power, ground, and signal tracing.
Technical Depth
Technical Depth:
Detailed diagnostic procedures, step-by-step repair instructions, component overhaul, electrical system troubleshooting, diagnostic trouble code (DTC) interpretation, specifications for all major systems.
Diagnostic Trouble Codes:
Lists and explains Diagnostic Trouble Codes (DTCs) relevant to the vehicle's OBD-II system, providing diagnostic paths for each code.
📊 Manual Specifications
File Format
File Format Quality:
High quality diagrams, printable pages, searchable text (expected for professional compilation)
Print Quality
Print Quality:
High resolution (suitable for printing diagrams and text)
Binding Type
Binding Type:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2.4L DOHC turbocharged inline-4 (World Engine based)
Engine Code Neon:
Naturally Aspirated 2.0L SOHC (non-SRT-4 models)
Performance Srt4
Horsepower Srt4:
200 hp @ 5800 rpm
Torque Srt4:
220 lb-ft @ 2200 rpm (with overboost function activating to 230 lb-ft)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) with Turbocharger
Engine Components
Turbocharger Model:
Garrett T25 or similar
Intercooler:
Front-mounted air-to-air intercooler
🔧 Transmission
Standard Srt4
Transmission Type Srt4:
5-speed manual transaxle
Optional Neon
Transmission Type Neon:
4-speed automatic or 5-speed manual (depending on trim)
Features Srt4
Clutch Type Srt4:
Hydraulic, Single Dry Plate
Fluid Specs
Manual Transaxle Fluid:
MS-9377 (or equivalent API GL-4, SAE 75W-90 synthetic)
📐 Dimensions
Exterior Neon
Wheelbase Neon:
105.1 inches (2669 mm)
Length Neon:
174.4 inches (4430 mm)
Width Neon:
67.7 inches (1720 mm)
Height Neon:
55.7 inches (1415 mm)
Weights Srt4
Curb Weight Srt4:
Approx. 3025 lbs (1372 kg)
Weights Neon
Curb Weight Neon:
Approx. 2700 - 2900 lbs (1225 - 1315 kg)
🛡️ Safety Features
Ratings Neon
NHTSA Front Driver Impact Rating:
Good
NHTSA Front Passenger Impact Rating:
Good
NHTSA Side Driver Impact Rating:
Good
NHTSA Side Rear Passenger Impact Rating:
Good
IIHS Frontal Offset Rating:
Acceptable
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control (TC) (often standard on SRT-4)
Passive Features
Passive Safety Features:
Front airbags, optional side airbags, front and rear crumple zones, body-integral safety cage
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM stereo with CD player, optional premium audio system (Infinity).
Driver Assistance
Driver Assistance Features:
Limited to ABS and Traction Control on SRT-4. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane keeping assist.
Connectivity
Connectivity Features:
Basic, typically auxiliary input for external devices (if equipped), no Bluetooth or USB connectivity.
🔧 Maintenance
Service Intervals Oil Neon
Oil Change Interval:
Every 5,000 - 7,500 miles (or 6-12 months), consult manual for specific driving conditions.
Service Intervals Filters Neon
Air Filter Replacement Interval:
Every 15,000 - 30,000 miles, or as needed based on air quality.
Service Intervals Spark Plugs Srt4
Spark Plug Replacement Interval Srt4:
Typically around 30,000 - 60,000 miles for performance plugs (e.g., NGK Iridium), consult manual.
Fluid Specifications
Engine Oil Type Capacity:
5W-30 Synthetic (SRT-4) / 5W-30 or 10W-30 Conventional (Neon), 4.5 quarts (4.3 L) with filter. Always confirm with manual.
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 (verify with manual)
Known Issues
Common Issues Srt4:
Clutch wear (especially if driven hard), turbocharger failure (oil starvation or heat soak), fuel injector clogging, exhaust manifold cracks, motor mounts, differential bearing issues, oil cooler leaks.
Known Issues Neon
Common Issues Neon:
Engine oil sludge (if maintenance is neglected), transmission synchro issues (manual), AC system leaks, ignition coil failures, suspension component wear (bushings, ball joints).
📚 Vehicle History
Brand Heritage
Brand Heritage:
Dodge, as a division of Chrysler, has a history of producing performance-oriented vehicles. The Neon itself was a key model in the compact segment for Chrysler.
Model Evolution Neon
Neon Generations:
First generation (1995-1999), Second generation (2000-2005). The 2004 model is part of the second generation.
Model Evolution Srt4
Srt4 Introduction:
The SRT-4 variant was introduced in 2003 for the 2003 model year, bringing a significant performance upgrade to the Neon platform.
Production Locations
Production Locations:
Belvidere Assembly Plant, Illinois, USA
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