Dodge Neon SRT 4 2003-2005 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon SRT-4 Generation: Second Generation (PL2) Model Years Covered: 2003, 2004, 2005 Codes Platform Code: PL Performance Variant: SRT-4 👋 Introduction Market Position...

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Type: Car

Vendor:

Sku: 412178

Tags: 2003 2004 2005 Car Cars Dodge Neon SRT 4 SRT 4

Product variants

Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Neon SRT-4

Generation:

Second Generation (PL2)

Model Years Covered:

2003, 2004, 2005

Codes

Platform Code:

Performance Variant:

SRT-4

👋 Introduction

Market Position

Segment:

Compact Performance Sedan

Target Audience:

Enthusiasts, DIY mechanics, professional technicians seeking detailed service information.

Competitive Analysis

Competitors:

Subaru WRX, Mitsubishi Lancer Evolution, Honda Civic Si (in spirit of performance).

Key Features

Performance Focus:

The SRT-4 variant signifies a factory-tuned, high-performance version of the Neon.

Value Proposition:

Provides access to official factory procedures, ensuring accurate and efficient repairs, essential for maintaining a performance vehicle.

📋 Manual Details

Coverage Areas

General Information:

Periodic Maintenance:

Engine Service And Repair:

Fuel System And Throttle Body:

Cooling And Lubrication Systems:

Chassis Systems:

Electrical System:

Servicing Information:

Emission Control Information:

Wiring Diagrams:

Troubleshooting:

All Models Trims Engines Transmissions:

Page Count

Estimated Page Count:

High (Comprehensive Factory Manual)

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

File Format:

Accessibility:

Digital Download

Delivery Method:

Instant Download Link

Requirements:

Adobe PDF Reader

Printability:

Printable without restriction

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, cylinder head, pistons, connecting rods, crankshaft, camshafts, timing, valve train.

Engine Management:

ECU, ignition system, fuel injection, turbocharger system, sensors, actuators.

Fuel System:

Fuel pump, fuel filter, fuel injectors, fuel lines, fuel tank, evaporative emission control (EVAP).

Cooling System:

Radiator, water pump, thermostat, coolant hoses, fan clutch/electric fan, heater core.

Lubrication System:

Oil pump, oil pan, oil filter, oil passages, oil pressure.

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, exhaust pipes, oxygen sensors.

Drivetrain:

Clutch system, transmission (manual), differential, drive axles, wheel bearings.

Brakes:

Brake system diagnosis, hydraulic system, front and rear brakes (calipers, rotors, pads), parking brake.

Steering System:

Power steering pump, steering gear, steering column, tie rods.

Suspension System:

Front and rear suspension components, struts, springs, control arms, sway bars.

Body And Frame:

Body panel removal/installation, structural components, glass, doors, hood, trunk.

HVAC System:

Air conditioning, heating, ventilation, blower motor, refrigerant system.

Electrical Components:

Battery, charging system (alternator), starting system (starter), lighting, wipers, horn, power windows, door locks.

Instrumentation And Gauges:

Dashboard components, warning lights, gauges functionality.

Safety Systems:

Airbags, seat belts, Anti-lock Braking System (ABS).

Procedures Included

Routine Maintenance:

Oil changes, fluid checks and top-offs, filter replacements, spark plug replacement, belt inspections.

Diagnostics And Troubleshooting:

Fault code identification, symptom-based troubleshooting, diagnostic tool usage.

Component Replacement:

Step-by-step guides for replacing major and minor components.

Rebuilding Procedures:

Detailed instructions for complete engine and transmission overhauls.

Adjustments:

Wheel alignment, brake adjustments, clutch adjustments.

Installations:

Guidance on installing common aftermarket or replacement parts where applicable.

Technical Depth

Depth:

Comprehensive: Covers basic maintenance to complete engine rebuilds and complex electrical diagnostics.

Diagrams And Illustrations:

Includes high-quality diagrams, exploded views, and detailed illustrations.

Torque Specifications:

Provides essential torque values for fasteners throughout the vehicle.

Clearances And Tolerances:

Specifies critical engine and component clearances and tolerances.

📊 Manual Specifications

File Format

Format:

Print Quality

Quality:

High-resolution, clean text and diagrams.

Binding Type

Type:

N/A (Digital Download)

Paper Type

Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

PT Cruiser GT / Neon SRT-4 (Garnet) 2.4L DOHC Turbocharged I4

Displacement:

2.4 Liters (2378 cc)

Performance

Horsepower:

205 hp @ 5200 rpm (2003), 215 hp @ 5200 rpm (2004-2005)

Torque:

220 lb-ft @ 2200 rpm (2003), 234 lb-ft @ 2200 rpm (2004-2005)

Fuel System

Induction:

Turbocharged with intercooler, Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Engine Management

Factory ECU calibrated for performance and turbocharging.

🔧 Transmission

Standard

Type:

5-Speed Manual Transmission

Optional

Type:

None (SRT-4 was manual-only)

Features

Clutch:

Heavy-duty performance clutch assembly.

📐 Dimensions

Exterior

Length:

Approx. 173.4 inches

Width:

Approx. 67.7 inches

Height:

Approx. 56.7 inches

Wheelbase:

Approx. 104.4 inches

Weights

Curb Weight:

Approx. 2950 - 3050 lbs

Gross Vehicle Weight Rating:

Typically around 3770 lbs

🛡️ Safety Features

Ratings

NHTSA Front Impact:

4-star (Driver), 5-star (Passenger) - Note: Specific ratings can vary slightly by year and testing methodology.

IIHS Side Impact:

Acceptable (2003-2004), Good (2005)

Active Features

Standard Anti-lock Braking System

Traction Control:

Optional (may vary by year/package)

Passive Features

Airbags:

Frontal airbags, side airbags (optional/standard depending on trim/year).

Seatbelts:

Front seat pretensioners, three-point rear seat belts.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player, optional premium audio systems.

Dashboard Display:

Analog gauges for speedometer, tachometer, fuel, and coolant temperature, often with a boost gauge.

Driver Assistance

Standard Anti-lock Braking System.

Connectivity

No Bluetooth Or Usb Standard:

As a 2003-2005 model, native Bluetooth or USB connectivity is not standard.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 - 7,500 miles or 6 months (refer to manual for specific conditions).

Air Filter Replacement:

Inspect every 15,000 miles, replace as needed or at 30,000 miles.

Spark Plug Replacement:

Typically every 60,000 - 100,000 miles, depending on plug type (refer to manual).

Timing Belt Replacement:

This engine uses a timing chain, not a belt, which generally has a longer lifespan but requires inspection.

Fluid Specifications

Engine Oil:

SAE 5W-40 Synthetic (recommended for turbo engines) - Refer to manual for exact specification.

Coolant:

Mopar Antifreeze/Coolant (HOAT - Hybrid Organic Acid Technology) - Ethylene Glycol based. Refer to manual for exact type and mixture.

Transmission Fluid:

Mopar Manual Transmission Lubricant or equivalent (refer to manual for specific PN and type).

Brake Fluid:

DOT 3 or DOT 4 (refer to manual for exact specification).

Power Steering Fluid:

Mopar Power Steering Fluid or equivalent (refer to manual for specific PN and type).

Known Issues

Turbocharger Issues:

Potential for turbo seal wear, wastegate issues, intercooler clogging leading to performance loss.

Clutch Wear:

High-performance nature can lead to faster clutch wear, especially with aggressive driving.

Engine Mounts:

Can become worn or fatigued over time, leading to increased vibration.

Suspension Components:

Struts, ball joints, and bushings can wear, impacting handling and ride quality.

📚 Vehicle History

Brand Heritage

Dodge Performance:

Dodge has a long history of producing performance-oriented vehicles, with SRT (Street Racing Technology) being its dedicated performance division.

Model Evolution

Neon Development:

The Neon was originally introduced by Chrysler. The SRT-4 variant was a significant performance upgrade from the standard Neon.

Srt Focus:

The SRT-4 was developed to directly compete with established turbocharged compact performance cars of its era.

Production

Manufacturing Plant:

Belvidere Assembly Plant, Illinois, USA

Production Years For Srt4:

2003-2005

🏆 Awards & Recognition

Recognitions

Performance Acclaim:

Often lauded by automotive journalists for its accessible performance and value proposition in the tuner car segment.