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2004 Dodge Neon SX2.0 SRT-4 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Trim: SRT-4 Year: 2004 Codes Chassis Code: PG (Third Generation Neon) Engine Code Primary: ECL (2.4L DOHC Turbocharged) 👋 Introduction Market Position...
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Type: Car
Vendor:
Sku: 294904
2004 Dodge Neon SX2.0 SRT-4 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon
Trim:
SRT-4
Year:
2004
Codes
Chassis Code:
PG (Third Generation Neon)
Engine Code Primary:
ECL (2.4L DOHC Turbocharged)
👋 Introduction
Market Position
Segment:
Compact Sports Sedan / Performance Compact
Performance Focus:
The SRT-4 was Dodge's high-performance variant of the Neon, specifically engineered for enthusiasts seeking track-capable acceleration and handling in a compact package.
Competitive Analysis
Key Competitors:
Subaru WRX, Mitsubishi Lancer Evolution, Honda Civic Si, Volkswagen GTI, Ford Focus SVT.
Key Features
Engine Power:
Significant horsepower and torque increase over standard Neons due to the potent turbocharged engine.
Suspension Tuning:
Stiffer springs, performance-oriented dampers, and larger sway bars for improved cornering performance.
Aerodynamics:
Distinctive SRT-designed exterior enhancements including a large rear wing, front fascia with larger air intakes, and side skirts.
Interior Appointments:
Sport seats with enhanced bolstering, unique gauge cluster, and SRT badging.
📋 Manual Details
Coverage Areas
Documentation Type:
Service and Repair Manual
Primary Target Audience:
Professional Technicians and Experienced DIY Enthusiasts
Language:
English
Format:
Digital Download (PDF)
Page Count
Estimated Pages:
1500+
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, repair, and reassembly of all engine components, including cylinder head, block, pistons, connecting rods, crankshaft, camshafts, valves, timing system, lubrication system, and cooling system.
Engine Performance:
Detailed coverage of the turbocharged 2.4L World Engine, including turbocharger system, intercooler, wastegate, boost control, fuel injection, ignition system, and emissions control.
Transmission:
Focus on the Getrag NV T850 5-speed manual transmission. Includes disassembly, repair, clutch service, and driveline components.
Brakes:
Front and rear brake system diagnostics, repair, rotor and pad replacement, caliper service, hydraulic system bleeding, ABS system troubleshooting.
Suspension And Steering:
Front and rear suspension component replacement (struts, shocks, control arms, bushings), wheel alignment specifications, steering rack and power steering system service.
Electrical System:
Comprehensive wiring diagrams, fuse box layouts, starter, alternator, battery service, lighting systems, power windows, locks, mirrors, and instrument cluster diagnostics.
HVAC:
Air conditioning system service, refrigerant handling, blower motor, heater core, climate control module diagnostics.
Body And Chassis:
Door panel removal, interior trim, exterior panel alignment, bumper service, hinge and latch adjustments.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspection and replacement.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault code interpretation, symptom-based troubleshooting guides.
Repair:
Step-by-step repair instructions for virtually every component and system on the vehicle, from minor adjustments to major overhauls.
Diagnostics:
Detailed diagnostic flowcharts and procedures for powertrain control module (PCM), anti-lock braking system (ABS), and body control module (BCM) related issues.
Specifications:
Torque specifications for all fasteners, fluid capacities, wear tolerances, and adjustment procedures.
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including advanced electronic system diagnostics and component-level repairs.
📊 Manual Specifications
File Format
Type:
PDF (Portable Document Format)
Searchability:
Text-searchable, allowing for quick keyword-based information retrieval.
Print Quality
Printable:
Yes, individual pages or sections can be printed as needed.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Dodge World Engine (GEMA family)
Displacement:
2378 cc (2.4 Liters)
Configuration:
Inline 4-cylinder
Valvetrain:
DOHC, 16 valves (4 valves per cylinder)
Aspiration:
Turbocharged and Intercooled
Turbocharger Model:
Garrett GT28RS (or similar variant)
Bore X Stroke:
87.5 mm x 98.0 mm
Compression Ratio:
8.1:1
Performance
Horsepower Gross:
230 hp @ 5200 rpm
Torque Gross:
250 lb-ft @ 3000 rpm (with overboost function potentially increasing torque momentarily)
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPFI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Fuel Pump:
High-pressure fuel pump designed for turbocharged applications
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Manufacturer:
Getrag
Model Code:
NV T850
Optional
Type:
N/A (Only manual transmission offered for SRT-4)
Features
Clutch:
Heavy-duty, performance-oriented clutch assembly.
Gear Ratios:
Specific ratios optimized for performance driving (details in manual).
Final Drive Ratio:
Specific ratio for acceleration (details in manual).
Fluid Type:
Specific manual transmission fluid (e.g., Mopar Manual Transmission Lubricant or equivalent).
📐 Dimensions
Exterior
Length:
4415 mm (173.8 in)
Width:
1740 mm (68.5 in)
Height:
1377 mm (54.2 in)
Wheelbase:
2609 mm (102.7 in)
Front Track:
1483 mm (58.4 in)
Rear Track:
1478 mm (58.2 in)
Weights
Curb Weight:
Approx. 1331 kg (2935 lbs)
Gross Vehicle Weight Rating:
Varies by configuration (details in manual).
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good (for the 2000-2006 Neon generation, specific SRT-4 rating may vary slightly).
NHTSA Front Impact Passenger:
Good (for the 2000-2006 Neon generation).
IIHS Moderate Overlap Front:
Acceptable (for the 2000-2006 Neon generation).
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Traction Control System (TCS).
Brake Assist:
Standard Brake Assist (BAS).
Passive Features
Airbags Front:
Driver and Passenger Frontal Airbags.
Airbags Side:
Optional Side Curtain Airbags (may not be standard on all SRT-4s).
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
Body Structure:
Reinforced safety cage and crumple zones designed for crash energy absorption.
💡 Technology Features
Infotainment
Head Unit:
Factory AM/FM/CD player with optional Infinity sound system.
Speakers:
Typically 6 speakers (2 tweeters, 2 front door, 2 rear).
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Connectivity
Power Outlets:
One 12V power outlet in the center console.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months, whichever comes first (severe driving) or 7,500 miles or 6 months (normal driving). Refer to manual for specifics.
Air Filter Replacement:
Every 15,000-30,000 miles, or as needed based on inspection and driving conditions.
Spark Plug Replacement:
Approximately 60,000-100,000 miles for high-performance iridium spark plugs (refer to manual for exact type and interval).
Coolant Flush:
Every 30,000-50,000 miles or 2-3 years, depending on coolant type.
Timing Belt Inspection:
The 2.4L World Engine uses a timing chain, not a belt, eliminating this maintenance item.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic or Synthetic Blend (API SM or higher).
Engine Oil Capacity:
4.5 US Quarts (4.3 Liters) with filter change.
Coolant Type:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, blue color.
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid Type:
Mopar Power Steering Fluid or equivalent ATF+4.
Known Issues
Engine Mounts:
Factory engine mounts can degrade over time, leading to increased vibration and potential engine movement.
Clutch Wear:
Given the performance nature, clutch wear can be accelerated with aggressive driving.
Fuel Injector Clogging:
In some cases, fuel injectors may become clogged, affecting performance and fuel delivery.
Wastegate Actuator Issues:
The electronic wastegate actuator can sometimes fail or experience issues, leading to inconsistent boost pressure.
📚 Vehicle History
Brand Heritage
Dodge Performance Division:
The SRT (Street & Racing Technology) division was responsible for developing the high-performance variants of various Chrysler-Jeep-Dodge vehicles, including the Neon SRT-4.
Model Evolution
Neon Generations:
The Neon was in its third generation (PG) for 2004, which saw significant platform and powertrain updates, paving the way for the SRT-4 variant.
Srt 4 Introduction:
The Neon SRT-4 was introduced for the 2003 model year and continued through 2005, quickly establishing itself as a formidable contender in the affordable performance car market.
Production
Manufacturing Location:
Belvidere, Illinois, USA
Production Years:
2003-2005 (for Neon SRT-4)
🏆 Awards & Recognition
Recognitions
Sport Compact Car Of The Year:
While not a direct award, the Neon SRT-4 was highly regarded in publications like Sport Compact Car magazine for its performance and value.
Ratings
Performance Value:
Widely recognized for offering exceptional performance for its price point, often outperforming more expensive competitors.
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