Vehicle Variants:
Light Duty 4x2, Light Duty 4x4, Heavy Duty 4x2, Heavy Duty 4x4, Cab Chassis 4x2 DX Family, 1500, 2500, 3500 (Less Dual Rear Wheels), 3500 (With Dual Rear Wheels), 4000 DX Family
Engine Variants:
4.7L 8 cyl. MPI Gasoline, 4.7L 8 cyl. Flex Fuel, 5.7L 8 cyl. SMPI Gasoline, 5.9L 6 cyl. Turbo Diesel High Output, 8.3L 10 cyl. SFI Gasoline
Estimated Page Count:
Detailed page count not provided, but extensive coverage suggests hundreds of pages.
Type:
Service Repair Workshop Manual
Powertrain:
Engine systems, cooling, fuel system, exhaust system, automatic transmission, clutch.
Chassis:
Suspension, differential & driveline, brakes, steering, tires/wheels, frame & bumpers.
Electrical Electronics:
Audio, chime/buzzer, electronic control modules (ECMs), engine ignition control, instrument cluster, lamps, message systems, power systems, vehicle theft security, wipers/washers, wiring.
Body Comfort:
Body, heating & air conditioning, horn.
Emissions Control:
Covers the diagnosis and repair of emission control systems, including catalytic converters, oxygen sensors, and EGR (Exhaust Gas Recirculation) systems.
Maintenance:
Routine maintenance, preventive maintenance, lubrication.
Repair Diagnostics:
Detailed repair procedures, troubleshooting guides, system diagnostics.
Engine Repair:
Engine overhaul, cylinder head removal/installation, piston/ring replacement, bearing service, timing component replacement.
Suspension Steering Repair:
Ball joint replacement, tie rod end service, shock absorber/strut replacement, power steering pump and gearbox service.
Brake System Service:
Brake pad and rotor replacement, caliper service, master cylinder replacement, bleeding the brake system, ABS component diagnosis.
Electrical Troubleshooting:
Diagnosing common electrical faults using wiring diagrams, module testing, sensor troubleshooting, and component replacement.
Body Work:
Information on body panel alignment, door and window repair, bumper replacement, and trim component service.
Level Of Detail:
Comprehensive, suitable for amateur owners to professional technicians. Covers all procedures correctly.
Diagnostic Troubleshooting Charts:
The manual includes detailed diagnostic flowcharts and symptom-based troubleshooting guides.
Torque Specifications:
Detailed torque specifications for all fasteners are provided, ensuring proper assembly and preventing component damage.
Available Engines:
4.7L 8-cyl MPI Gasoline, 4.7L 8-cyl Flex Fuel, 5.7L 8-cyl SMPI Gasoline, 5.9L 6-cyl Turbo Diesel High Output, 8.3L 10-cyl SFI Gasoline.
Engine Displacement And Cylinders:
4.7L (8-cyl), 5.7L (8-cyl), 5.9L (6-cyl Turbo Diesel), 8.3L (10-cyl).
Horsepower Torque:
Specific figures depend on engine variant and are detailed within the manual.
Compression Ratio:
Specific compression ratios for each engine are detailed in the manual, crucial for engine health checks.
Injection Type:
MPI (Multi-Point Injection), SMPI (Sequential Multi-Point Injection), SFI (Sequential Fuel Injection).
Fuel Delivery:
Multi-point fuel injection for gasoline engines; high-pressure common rail for the 5.9L Cummins diesel.
Transmission Types:
Automatic transmissions are covered extensively. Manual transmissions may be covered for specific models/engines. Specific transmission models (e.g., 45RFE, NV3500, NV4500, NV5600) are detailed.
Automatic Transmission Models:
Includes coverage for transmissions like the 45RFE, 545RFE, and potentially others depending on model year and configuration.
Gear Options:
The manual will detail manual and automatic transmission options and their associated specifications.
Transmission Fluid:
Specific ATF (Automatic Transmission Fluid) types and capacities for each transmission model are included.
Body Styles:
Pickup (Light Duty, Heavy Duty), Cab Chassis.
Wheelbase Options:
Various wheelbase options are available for different configurations (e.g., standard bed, long bed, chassis cab).
Gross Vehicle Weight Rating:
GVWR varies significantly by model (1500, 2500, 3500) and configuration (DRW). Specific ranges will be in the manual.
Curb Weight:
Varies by configuration, detailed in the manual.
Towing Capacity:
Towing capacities vary significantly by model (1500, 2500, 3500) and configuration. The manual provides guidelines and specifications for towing.
NHTSA Crash Test Results:
Specific NHTSA ratings for 2005 models are documented in regulatory databases; the manual may reference general safety systems.
Braking System:
Covers ABS (Anti-lock Braking System), brake system diagnostics and repair.
Restraint System:
Details on airbags, seatbelts, and related restraint system components.
Oil Change Interval:
Typically 3,000-7,500 miles or 6 months, depending on oil type and driving conditions. Manual will specify for each engine.
Filter Replacement Interval:
Air filter, fuel filter, and cabin filter replacement intervals are detailed.
Engine Oil Type:
Likely SAE 5W-20 or 5W-30 for gasoline engines and specific diesel engine oils for the 5.9L Cummins. Manual will specify API service classifications.
Coolant Type:
HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar OAT or equivalent.
Transmission Fluid:
Refer to transmission specifications section for specific ATF requirements (e.g., ATF+4).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid, as specified in the manual.
Power Steering Fluid:
Specific power steering fluid type will be listed; typically ATF+4 or a dedicated power steering fluid.
Common Wear Items:
Potential for ball joint wear, exhaust manifold cracks (especially on HEMI), and HVAC blower motor resistor failure. Manual will detail inspection and replacement.
Diesel Specific Concerns:
For the 5.9L Cummins, potential issues include injector failure, turbocharger wear, and fuel system concerns, all covered in depth.
Cooling System:
Potential for radiator leaks or thermostat housing issues. Manual provides diagnosis and repair steps.
Dodge Truck Legacy:
Dodge has a long history of producing robust and capable trucks, with the Ram line being a cornerstone since its introduction.
Third Generation Ram:
The 2005 model is part of the third generation (2002-2008) of the Dodge Ram, characterized by its distinctive bold styling and significant mechanical updates.
Key Design Elements:
The third-generation Ram is known for its distinctive 'big rig' styling, prominent grille, and robust chassis.
Manufacturing Locations:
Typically manufactured in the United States (e.g., Warren Truck Assembly Plant in Michigan).