🏷️ Basic Information

Make:

Dodge

Model:

Ram 1500

Model Years Covered:

2009, 2010, 2011, 2012

👋 Introduction

Segment:

Full-size pickup truck

Competitors 2009 2012:

Ford F-150, Chevrolet Silverado 1500, GMC Sierra 1500, Toyota Tundra, Nissan Titan

Target Audience:

DIY mechanics, fleet maintenance, professional repair shops

Strengths Of Ram 1500:

Robust construction, powerful HEMI V8 option, comfortable ride, capable towing and hauling, distinctive styling

Manual Value Proposition:

Provides detailed, step-by-step instructions, diagrams, and specifications essential for maintaining and repairing the vehicle, enabling cost savings and ensuring proper service

📋 Manual Details

Engines Covered:

3.7L V6, 4.7L V8, 5.7L HEMI V8

Transmissions Covered:

4-Speed Automatic (42RLE), 5-Speed Automatic (545RFE, W5A580), 6-Speed Manual (NV3500)

Drivetrain Covered:

2WD (RWD), 4WD (4x4)

Body Styles Covered:

Regular Cab, Extended Cab (Quad Cab), Crew Cab

Trim Levels Covered:

ST, SLT, Big Horn, Sport, Laramie, Laramie Longhorn, TRX, TRX4 (where applicable to model year and configuration)

Estimated Page Count:

1500-2000+ pages (highly comprehensive)

Type:

Complete Workshop Service Repair Manual

Language:

English

Format:

Downloadable PDF

📖 Manual Coverage

Engine Mechanical:

Engine removal/installation, cylinder head, pistons, connecting rods, crankshaft, camshafts, timing system, lubrication system, cooling system, fuel system components, exhaust system, emission controls

Engine Performance:

Engine diagnostics, combustion analysis, performance tuning (within specified parameters), overheating causes and cures

Transmission Automatic:

Transmission removal/installation, internal components, torque converter, valve body, solenoids, seals, fluid and filter changes, diagnostics, electronic controls

Transmission Manual:

Transmission removal/installation, internal components, clutch system, fluid changes, diagnostics

Drivetrain Axles Differentials:

Front and rear axle removal/installation, differential overhaul, axle shafts, seals, bearings, fluid capacities and specifications, 4WD system operation and repair

Brakes:

Front and rear brake system diagnosis and repair, disc brake calipers, rotors, pads, brake lines, master cylinder, power brake booster, ABS (Anti-lock Braking System) components and diagnosis, parking brake system

Suspension Steering:

Front and rear suspension component diagnosis and replacement (ball joints, control arms, tie rods, sway bars, shock absorbers/struts), steering system components (steering gear, power steering pump, steering column), wheel alignment procedures and specifications

Electrical Chassis:

Wiring diagrams, lighting systems (headlights, taillights, interior lights), power windows, power locks, mirrors, horn, wipers, wash ers, power seats, trailer towing electrical connections

Electrical Engine Control:

ECM/PCM (Engine Control Module/Powertrain Control Module) diagnostics, sensors (crankshaft position, camshaft position, O2, MAP, MAF, TPS, knock sensors), actuators (fuel injectors, ignition coils), CAN bus communication

Electrical Body Control:

BCM (Body Control Module) functions, comfort and convenience features, airbag system (SRS) diagnosis and component replacement (cautionary procedures), security system, keyless entry

HVAC:

Heating, Ventilation, and Air Conditioning system diagnosis and repair, A/C compressor, condenser, evaporator, refrigerant handling (safety and legal requirements), blower motor, climate control modules

Body Interior:

Interior trim removal and installation, dashboard components, seats, door panels, headliner, carpeting

Body Exterior:

Exterior trim, bumpers, fenders, hood, doors, tailgate, mirrors, glass replacement (windshield, side glass), seals, body panel alignment

Frame Chassis:

Frame inspection, corrosion repair (general guidance), crossmembers, mounting points

Routine Maintenance:

Oil and filter changes, air filter replacement, fuel filter replacement, spark plug replacement, coolant flushes, brake fluid changes, differential fluid changes, transmission fluid changes, lubrication points

Troubleshooting Diagnostics:

System-by-system diagnostic charts, symptom-based troubleshooting, diagnostic trouble codes (DTCs) interpretation, electrical circuit testing, use of diagnostic scan tools

Engine Repair:

Engine tune-ups, valve adjustment, head gasket replacement, timing belt/chain replacement, piston ring replacement, bearing replacement, oil pump overhaul, complete engine rebuild procedures

Transmission Repair:

Clutch replacement, transmission internal component repair, seal replacement, transmission fluid and filter service, torque converter replacement

Brake System Repair:

Brake pad and rotor replacement, caliper overhaul, brake line replacement, master cylinder replacement, power booster replacement, bleeding brake system, ABS component replacement

Suspension Steering Repair:

Ball joint replacement, control arm replacement, tie rod replacement, shock absorber/strut replacement, wheel bearing replacement, power steering system repair, steering gear replacement

Electrical System Repair:

Component testing and replacement (alternator, starter, battery, sensors, actuators), wiring harness repair, fuse and relay testing, diagnostic connector access, common electrical fault diagnosis

HVAC System Repair:

A/C system recharge, leak detection and repair, component replacement (compressor, condenser, expansion valve), blower motor replacement, heater core replacement

Body Panel Repair:

Door hinge adjustment, latch repair, window regulator replacement, mirror replacement, handle replacement, minor body panel alignment

Depth:

Comprehensive (from basic maintenance to complete overhaul and diagnostics)

Diagnostic Tools Required:

Basic hand tools, torque wrenches, diagnostic scan tool (OBD-II), multimeter, specialized tools (e.g., for fuel system pressure testing, brake bleeding, suspension components)

Special Procedures:

Detailed procedures for critical components like airbag system servicing, fuel system pressure release, transmission calibration, engine and transmission electronic control module (ECM/PCM) programming (if applicable)

📊 Manual Specifications

Format:

PDF

Searchability:

Searchable text content for quick information retrieval

Resolution:

High-resolution scans for clear diagrams and text

Printability:

Printable pages for in-garage use

Quality:

Digital reproduction of original factory service manual quality

Binding:

N/A (Downloadable PDF)

Type:

N/A (Digital Format)

⚙️ Engine Specifications

Engine 1:

3.7L V6 Magnum

Engine 1 Power:

Approx. 215 hp @ 5200 rpm

Engine 1 Torque:

Approx. 235 lb-ft @ 4000 rpm

Engine 2:

4.7L V8 Magnum

Engine 2 Power:

Approx. 310 hp @ 5650 rpm

Engine 2 Torque:

Approx. 330 lb-ft @ 3950 rpm

Engine 3:

5.7L V8 HEMI (with Multi-Displacement System - MDS)

Engine 3 Power:

Approx. 390 hp @ 5600 rpm

Engine 3 Torque:

Approx. 407 lb-ft @ 3950 rpm

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI)

Recommended Fuel:

87 Octane Unleaded (for 3.7L and 4.7L); 89 Octane or higher recommended for optimal performance with 5.7L HEMI

Ignition System:

Distributorless Ignition System (DIS) with coil-on-plug (COP)

Engine Control Module:

Chrysler R.E.A.P. (Remote Engine Access and Control) system (specific module may vary)

🔧 Transmission

Standard Transmission:

6-Speed Manual (NV3500) available on some configurations (primarily 3.7L V6)

Optional Transmission 1:

4-Speed Automatic (42RLE) - often paired with 3.7L V6

Optional Transmission 2:

5-Speed Automatic (545RFE) - common with 4.7L V8

Optional Transmission 3:

5-Speed Automatic (W5A580) - commonly paired with 5.7L HEMI V8

Transmission Cooling:

All automatic transmissions feature auxiliary coolers for improved longevity, especially under heavy load

Atf Spec 42Rle:

ATF+4 (Chrysler MS-9602)

Atf Spec 545Rfe:

ATF+4 (Chrysler MS-9602)

Atf Spec W5A580:

Mopar ATF+4 or equivalent meeting ATF+4 specification

Manual Transmission Fluid:

Mopar Manual Transmission Lubricant (NV3500) or equivalent GL-4 rated fluid

📐 Dimensions

Wheelbase Options:

140.5 inches (Regular Cab), 140.5 inches (Quad Cab 6.4 ft bed), 160.5 inches (Quad Cab 8 ft bed), 140.5 inches (Crew Cab 5.7 ft bed), 160.5 inches (Crew Cab 8 ft bed)

Overall Length:

Varies by wheelbase and bed configuration (approx. 227-247 inches)

Overall Width:

Approx. 79.1 inches

Overall Height:

Approx. 74.0-75.0 inches (varies by configuration)

Ground Clearance:

Approx. 9.5-10.5 inches (varies by configuration and 4x4)

Bed Lengths:

5' 7" (67.4 in), 6' 4" (76.3 in), 8' 0" (95.2 in)

Curb Weight Range:

Approx. 4,700 - 5,700 lbs

Gross Vehicle Weight Rating Gvwr:

Ranges from approx. 6,900 lbs to 7,200 lbs depending on configuration

Max Towing Capacity:

Up to approx. 10,250 lbs (when properly equipped with 5.7L HEMI, appropriate axle ratio, and towing package)

Max Payload Capacity:

Up to approx. 1,900 lbs (when properly equipped)

🛡️ Safety Features

NHTSA Front Impact Driver:

5 Stars (for 2009-2012 models, varies slightly by year and configuration)

NHTSA Front Impact Passenger:

5 Stars (for 2009-2012 models, varies slightly by year and configuration)

NHTSA Side Impact Front Seat Occupant:

5 Stars (for 2009-2012 models, varies slightly by year and configuration)

NHTSA Side Impact Rear Seat Occupant:

5 Stars (for 2009-2012 models, varies slightly by year and configuration)

IIHS Roof Strength:

Good (for applicable years/models)

ABS:

Standard Anti-lock Braking System (ABS) on all wheels

Stability Control:

Standard Electronic Stability Control (ESC) with Traction Control (part of the StabiliTrak system)

Trailer Sway Control:

Available trailer sway control system

Airbags Front:

Standard front advanced multi-stage airbags for driver and front passenger

Airbags Side:

Available side-curtain airbags (full-length) and front seat-mounted side airbags

Seatbelts:

Three-point seat belts with pretensioners and load limiters

💡 Technology Features

Uconnect System:

Available Uconnect multimedia systems with touchscreen displays, navigation, and Bluetooth connectivity (availability varies by trim and year)

Audio Options:

SiriusXM Satellite Radio, AM/FM stereo with CD/DVD player, MP3 playback, auxiliary input jack, USB port

Rear Parking Assist:

Available ParkSense® rear park assist system

Rearview Camera:

Available rearview camera system integrated with Uconnect display

Bluetooth:

Available Bluetooth streaming audio and hands-free calling

Towing Features:

Integrated trailer brake controller (factory or dealer-installed option), trailer tow group includes wiring and hitch receiver

🔧 Maintenance

Oil Change Interval:

Every 6,000 - 8,000 miles or 6-12 months, depending on driving conditions (refer to manual for severe service recommendations)

Engine Air Filter Replacement:

Every 15,000 - 30,000 miles or as needed based on inspection

Cabin Air Filter Replacement:

Every 15,000 - 30,000 miles or annually

Spark Plug Replacement 3.7L V6:

Approx. 100,000 miles (uses Iridium spark plugs)

Spark Plug Replacement 4.7L V8:

Approx. 100,000 miles (uses Iridium spark plugs)

Spark Plug Replacement 5.7L Hemi:

Approx. 100,000 miles (uses Iridium spark plugs)

Transmission Fluid Change:

Every 60,000 - 100,000 miles, or more frequently under severe use (refer to manual for specific transmission type)

Coolant Replacement:

Initial fill is long-life; subsequent flushes typically at 100,000 miles or 5 years

Engine Oil 3.7L V6:

SAE 5W-20, API SN or newer, Chrysler MS-6395

Engine Oil 4.7L V8:

SAE 5W-20, API SN or newer, Chrysler MS-6395

Engine Oil 5.7L Hemi:

SAE 5W-20, API SN or newer, Chrysler MS-6395 (MDS requires specific oil properties)

Coolant:

OAT (Organic Acid Technology) HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, blue in color (e.g., Mopar 10 Year/100,000 Mile Formula)

Brake Fluid:

DOT 3

Power Steering Fluid:

Mopar Power Steering Fluid or equivalent (specific type depends on steering system, typically ATF+4 or a dedicated power steering fluid)

Common Wear Items:

Ball joints, tie rod ends, sway bar links, water pump, catalytic converter (especially on earlier models), exhaust manifolds (5.7L HEMI can be prone to cracking or warping), pinion seal, fuel pump

Electrical Gremlins:

Commonly reported issues include power window failures, HVAC blower motor resistor failures, and intermittent issues related to body control modules or TIPM (Total Integrated Power Module)

Engine Specific Notes:

5.7L HEMI: Exhaust manifold leaks/cracks, Hemi Tick (lifter noise due to MDS system), oil cooler line leaks. 4.7L V8: Known for head gasket issues if overheated, potential for premature camshaft/lifter wear.

Transmission Notes:

42RLE and 545RFE can experience solenoid issues or torque converter shudder if fluid is not maintained.

📚 Vehicle History

Dodge Truck Legacy:

Dodge has a long history of producing robust and capable trucks, with the Ram nameplate becoming synonymous with toughness and utility since its introduction in 1981.

Fourth Generation Ram:

The 2009-2012 models represent the fourth generation of the Dodge Ram (DS platform), which was a significant redesign from the previous generation. Key introductions included the coil-spring rear suspension for improved ride quality, the HEMI 5.7L with MDS, and a completely revised interior and exterior design.

Year Specific Changes:

2009: Major redesign, introduction of coil spring rear suspension, updated HEMI, new interior. 2010: Introduction of Laramie Longhorn trim, some minor feature packaging changes. 2011: Minor updates to powertrains, addition of RamBox cargo management system availability. 2012: Introduction of the 3.6L Pentastar V6 as the new base engine (though this manual covers the older 3.7L V6), final year for the 4.7L V8.

Manufacturing Locations:

Saltillo Truck Assembly Plant, Saltillo, Coahuila, Mexico; Warren Truck Assembly Plant, Warren, Michigan, USA.

🏆 Awards & Recognition

Kbb Best Resale Value:

Ram 1500 models often received recognition for strong resale value in their segment during this period.

Motortrend Truck Of The Year:

While the 2009 redesign was highly acclaimed, the Ram brand itself was recognized by MotorTrend. Specific model years within this generation may have garnered further accolades.

Consumer Reports Reliability:

Reliability ratings varied by model year and specific components. The manual is crucial for addressing common issues and maintaining optimal performance.