Segment:
Full-size Pickup Truck
Key Competitors:
Ford F-150, Chevrolet Silverado 1500, GMC Sierra 1500, Toyota Tundra
Third Gen Highlights:
Redesigned exterior and interior, improved ride quality, introduction of HEMI V8 option, enhanced safety features.
Benefit To Owner:
Enables DIY maintenance and repair, assists in diagnosing issues, provides factory-accurate specifications for optimal performance and longevity.
Primary Focus:
Full Factory Service & Repair
Estimated Pages:
Over 1500 (typical for full factory manuals)
Type:
Workshop Service Repair Manual
Format:
Digital (PDF, likely printable)
Powertrain:
Engine, Fuel System, Exhaust System, Cooling System, Drivetrain (RWD/4WD), Transmission (Automatic/Manual), Transfer Case
Chassis:
Suspension (Front/Rear), Steering System, Brake System (Hydraulic/ABS), Wheels and Tires
Electrical:
Starting & Charging System, Ignition System, Lighting System, Instrumentation, Body Control Module (BCM), Powertrain Control Module (PCM), Audio System, Power Accessories (Windows, Locks, Mirrors), HVAC Controls, Diagnostic Systems (OBD-II)
Body And Trim:
Exterior Body Panels, Doors, Hood, Tailgate, Interior Trim, Seats, Bumpers, Glass, Mirrors
Maintenance:
Scheduled Maintenance, Fluid Checks and Changes, Filter Replacements, Lubrication, Tune-ups
Diagnostics:
Troubleshooting Charts, Symptom-based Diagnosis, DTC Code Interpretation, Component Testing Procedures
Repair:
Component Removal and Installation, Component Overhaul, Adjustment Procedures, Wiring Harness Repair, Body Panel Repair, Glass Replacement
Technical Data:
Torque Specifications, Clearance Specifications, Electrical Schematics, Wiring Diagrams, Vacuum Diagrams, Diagnostic Trouble Codes (DTCs)
Depth:
Comprehensive from basic fluid changes to complete engine and transmission rebuilds, including electrical troubleshooting and body repair.
File Type:
Portable Document Format (PDF)
Printability:
High-resolution, designed for clear printing of individual pages or the entire manual.
Binding Format:
Not Applicable (Digital Format)
Paper Recommendation:
Standard printer paper, durable paper recommended for printed copies.
Text Search:
Likely fully searchable text for quick access to specific topics and procedures.
Delivery Method:
Instant Digital Download
Engine Options:
4.7L Magnum V8 (235 hp @ 4800 rpm, 295 lb-ft @ 3200 rpm), 5.9L Magnum V8 (360 hp @ 5000 rpm, 450 lb-ft @ 3200 rpm)
Engine Codes:
4.7L (EBD), 5.9L (ETC - HO)
Horsepower Range:
235-360 hp
Torque Range:
295-450 lb-ft
Injection Type:
Multi-point Fuel Injection (MPI)
Coolant Capacity 4.7L:
12.1 quarts (11.5 liters)
Coolant Capacity 5.9L:
14.0 quarts (13.2 liters)
Oil Type 4.7L:
SAE 5W-30 (API Certified)
Oil Type 5.9L:
SAE 5W-30 (API Certified)
Oil Capacity 4.7L:
5.0 quarts (4.7 liters) with filter
Oil Capacity 5.9L:
7.0 quarts (6.6 liters) with filter
Transmission Type Standard:
4-Speed Automatic (42RE/44RE/45RFE/48RE)
Transmission Type Optional:
5-Speed Manual (NV3500 for some applications)
Automatic Features:
Overdrive, Electronic Control
Automatic Transmission Fluid:
ATF+4 (MS-9602)
Automatic Fluid Capacity:
Approx. 12-14 quarts (11.4-13.2 liters) for 48RE, varies by model
Transfer Case Options:
New Process NP231 (2WD/4WD Part-time), NP241DHD (4WD)
Transfer Case Fluid Spec:
ATF+4 (MS-9602) or Dexron III
Wheelbase Options:
134.0 inches (3404 mm) for regular cab, 154.8 inches (3932 mm) for club cab/mega cab
Overall Length:
Varies by cab/bed configuration (approx. 224-244 inches)
Curb Weight Range:
4,700 - 5,500 lbs (2,130 - 2,495 kg)
Gross Vehicle Weight Rating:
6,000 - 8,500 lbs (2,722 - 3,856 kg), depending on configuration
Bed Length Options:
6.3 feet (standard), 8.0 feet (long bed)
NHTSA Front Impact Driver:
4 Stars (2002 Model)
NHTSA Front Impact Passenger:
4 Stars (2002 Model)
IIHS Front Offset Rating:
Acceptable (2002 Model)
ABS:
Standard on most models
Traction Control:
Optional (Electronic Traction Assist - ETA)
Airbags:
Driver and Passenger front airbags
Seatbelts:
Three-point seatbelts with pretensioners
Oil Change Interval:
Every 7,500 miles or 6 months, or as indicated by the oil change reminder system.
Air Filter Replacement:
Every 30,000 miles or as needed based on driving conditions.
Spark Plug Replacement:
4.7L V8: 100,000 miles (platinum plugs); 5.9L V8: 30,000 miles (copper plugs)
Power Steering Fluid:
ATF+4 (MS-9602) or equivalent
Common Problems Documented:
Oil leaks (valve cover gaskets, oil pan gaskets), transmission issues (input/output shaft seals, torque converter clutch shudder), exhaust manifold cracks (especially on 5.9L), ABS sensor failures, power window regulator failures, interior trim creaks.
Grease Points:
Front suspension ball joints, tie rod ends, driveshaft U-joints (if equipped with grease fittings).
Dodge Truck Legacy:
Dodge has a long history of producing robust and capable trucks, dating back to the early 20th century. The Ram nameplate was introduced in 1981.
Third Gen Introduction:
The 2002 model year marked the debut of the third generation Dodge Ram (2002-2008), significantly re-engineered with a new chassis, updated styling, and the introduction of the powerful 5.7L HEMI V8 for 2003 model year, though not available for the 2002 1500 model itself.
Assembly Locations:
Saltillo, Mexico; Warren, Michigan, USA
Kbb Consumer Ratings Overall:
Generally positive for its class during its production years, praised for power and towing capacity.
Truck Of The Year Contenders:
Often a contender in various 'Truck of the Year' awards from automotive publications for its respective model year.