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2006 Dodge Ram Cab Chassis 4X2 DX Family Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Cab Chassis Year: 2006 Chassis Type: Cab Chassis Drivetrain: 4X2 Family Code: DX 👋 Introduction Market Position Segment: Heavy-duty pickup truck chassis...
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2006 Dodge Ram Cab Chassis 4X2 DX Family Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram Cab Chassis
Year:
2006
Chassis Type:
Cab Chassis
Drivetrain:
4X2
Family Code:
DX
👋 Introduction
Market Position
Segment:
Heavy-duty pickup truck chassis for commercial and specialized applications
Competitive Analysis
Competitors:
Ford F-Series Chassis Cab, Chevrolet Silverado Chassis Cab
Key Features
Application Focus:
Designed for upfitting with custom bodies (e.g., utility bodies, dump beds, service bodies)
Durability:
Built for demanding commercial use and heavy loads
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Factory Service Repair
Page Count
Estimated Pages:
Extensive (Typical for a full service manual, often exceeding 2000 pages)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Likely Digital (PDF) for ease of use and searchability
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed diagnostics, repair, overhaul procedures for all engine variants
Engine Control System:
ECM operation, sensor diagnostics, actuator testing, wiring diagrams
Fuel System:
Fuel injection, pumps, injectors, lines, pressure testing, diagnosis
Exhaust System:
Component inspection, replacement, emissions control
Cooling System:
Radiator, water pump, thermostat, hoses, fans, flush and refill procedures
Lubrication System:
Oil pump, oil filter, oil passages, oil pressure testing
Ignition System:
Spark plugs, coils, ignition timing, control module diagnostics
Transmission Automatic:
Internal components, valve body, torque converter, electronic controls, fluid specifications
Transmission Manual:
Clutch, gears, bearings, synchronizers, fluid specifications
Drivetrain Rear Axle:
Differential, gears, bearings, lubrication, housing
Suspension Front:
Control arms, ball joints, springs, shock absorbers, alignment specifications
Suspension Rear:
Leaf springs, shock absorbers, mounting hardware, alignment
Steering System:
Steering column, steering gear/rack, power steering pump, fluid, tie rods
Braking System Front:
Discs, calipers, pads, lines, ABS components
Braking System Rear:
Drums/Discs, shoes/pads, cylinders, lines, ABS components
Antiskid Braking System ABS:
Wheel speed sensors, ABS control module, hydraulic unit, diagnostic procedures
Electrical System Charging:
Alternator, battery, wiring, voltage regulation
Electrical System Starting:
Starter motor, solenoid, ignition switch, wiring
Lighting System Exterior:
Headlights, taillights, turn signals, marker lights, wiring
Lighting System Interior:
Dome lights, dash lights, instrument cluster illumination
Instrumentation And Gauges:
Speedometer, tachometer, fuel gauge, temperature gauge, warning lights
Body Control Module Bcm:
Functions, diagnostics, programming
Comfort And Convenience:
Power windows, door locks, mirrors, seats, climate control
Infotainment System:
Radio, speakers, antenna, diagnostic access (if applicable)
Body And Chassis:
Frame, body panels, doors, hood, tailgate, bumpers
Interior Trim:
Dashboard, door panels, upholstery, carpeting
HVAC System:
Air conditioning, heating, ventilation, blower motor, refrigerant
Safety Systems Airbags:
SRS module, airbag units, seatbelt pretensioners, diagnostic codes
Wiring Diagrams:
Comprehensive diagrams for all electrical systems
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, tire rotations
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon faults
Component Removal And Installation:
Detailed instructions for disassembling and reassembling all major components
Overhaul And Rebuilding:
Instructions for rebuilding engines, transmissions, and other major assemblies
Electrical Diagnostics:
Testing circuits, components, and control modules using multimeters and scan tools
Emissions Control Service:
Catalytic converter, EGR, EVAP system diagnosis and repair
Alignment And Suspension Adjustment:
Front and rear wheel alignment procedures and specifications
Brake System Maintenance And Repair:
Brake pad replacement, rotor machining/replacement, caliper service, bleeding procedures
HVAC System Service:
Refrigerant charging, component replacement, leak detection
Body And Frame Repair:
Panel replacement, structural repair guidelines
Technical Depth
Depth:
Comprehensive factory-level diagnostics and repair
Detail Level:
Includes torque specifications, clearances, and diagnostic flowcharts
Target Audience:
Professional Technicians and Serious DIY Enthusiasts
📊 Manual Specifications
File Format
Format:
Likely PDF with searchable text for quick information retrieval
Print Quality
Quality:
High-resolution diagrams and clear text
Binding Type
Binding:
N/A (if digital)
Paper Type
Paper:
N/A (if digital)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely 5.7L HEMI V8, 3.7L Magnum V6, and potentially a 4.7L V8 or 6.7L Cummins Turbo Diesel (though less common in standard DX models)
Performance
Horsepower Range:
Varies by engine, typically 215-345 hp
Torque Range:
Varies by engine, typically 235-500 lb-ft
Fuel System
Injection Type:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Diesel for Cummins)
🔧 Transmission
Standard
Transmission Type:
Likely 4-speed automatic (42RLE) or 5-speed manual for gasoline engines
Optional
Transmission Type:
Potentially 6-speed manual (G56) or automatic (271/273 transfer case if 4WD, but this is 4X2) for diesel engines
Features
Torque Converter Lockup:
Engages at cruising speeds for improved fuel efficiency
📐 Dimensions
Exterior
Wheelbase:
Multiple options available for cab chassis, typically ranging from 135.5 to 160.5 inches
Cab Configurations:
Regular Cab
Weights
Gross Vehicle Weight Rating Gvwr:
Varies significantly by configuration, typically starting from 6,000 lbs upwards
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not rated for cab chassis specific configurations, but similar pickups generally received good ratings.
IIHS Side Impact:
Not rated for cab chassis specific configurations.
Active Features
ABS:
Standard Anti-lock Braking System
Passive Features
Airbags:
Driver and Passenger Frontal Airbags
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM radio with CD player, optional premium audio systems available.
Driver Assistance
Cruise Control:
Standard on most trims
Connectivity
Auxiliary Input:
Available on some models for connecting external audio devices.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000-7,500 miles or 3-6 months, depending on oil type and driving conditions (refer to manual for specifics).
Tire Rotation:
Every 6,000-7,500 miles
Coolant Flush:
Approximately every 30,000-100,000 miles or 2-5 years, depending on coolant type.
Fluid Specifications
Engine Oil Type:
Likely SAE 5W-20 or 5W-30 for gasoline engines, 15W-40 for diesel (refer to manual for specific viscosity and API service classification).
Transmission Fluid Automatic:
ATF+4 (Chrysler spec)
Brake Fluid:
DOT 3
Known Issues
Hemi Tick:
Some early HEMI engines experienced an 'oil tick' due to lifter noise, often addressed by specific oil additives or revised lifters.
Transfer Case Issues:
While this is a 4x2, some related models had transfer case issues. However, less relevant for the 4x2 DX variant.
Oxidation Of Paint:
Some owners reported paint oxidation on certain colors, particularly on the roof and hood.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing robust and capable trucks, particularly for commercial use.
Model Evolution
Third Generation Ram:
The 2006 model is part of the third generation (DR/DH/D1) Ram trucks, known for their redesigned chassis and improved powertrains.
Production
Manufacturing Location:
Saltillo, Mexico; Warren, Michigan; St. Louis, Missouri (assembly plants for Ram trucks)
🏆 Awards & Recognition
Recognitions
Contract Magazine Heavy Duty Truck Of The Year:
Ram trucks have historically received numerous awards in the heavy-duty segment.
Ratings
Consumer Reports Reliability:
Reliability ratings for 2006 Ram models varied by powertrain and specific component; the manual is crucial for addressing potential issues.
Certifications
Emissions Compliance:
Designed to meet emissions standards for its model year.
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