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Dodge Ram D250 Truck 1989 1990 1991 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram D250 Truck Generation: 2nd Generation (BR/BE) Codes Chassis Code: D250 👋 Introduction Market Position Target Audience: Mechanics and DIY enthusiasts undertaking repair...
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Type: Truck
Vendor:
Sku: 201860
Dodge Ram D250 Truck 1989 1990 1991 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram D250 Truck
Generation:
2nd Generation (BR/BE)
Codes
Chassis Code:
D250
👋 Introduction
Market Position
Target Audience:
Mechanics and DIY enthusiasts undertaking repair and maintenance on Dodge Ram D250 trucks.
Competitive Analysis
Value Proposition:
Provides the most detailed and comprehensive step-by-step procedures, explanations, and diagrams for efficient and accurate repairs.
Key Features
Delivery Method:
Instant Download, no shipping costs or waiting.
Content Quality:
100% complete and intact, no missing or corrupt pages/sections.
📋 Manual Details
Coverage Areas
Covered Years:
1989, 1990, 1991
Page Count
Total Pages:
1613
Manual Type
Type:
Workshop Service Repair Manual
Language
Primary Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes, comprehensive disassembly, assembly, repair, and overhaul for gasoline and diesel engines.
Fuel System:
Yes, including fuel injection, carburetion (where applicable), fuel pumps, lines, and filters.
Ignition System:
Yes, including spark plugs, coils, distributors, and electronic control.
Cooling System:
Yes, radiator, water pump, thermostat, fan, and heater core.
Exhaust System:
Yes, manifold, catalytic converter, muffler, and pipes.
Transmission Manual:
Yes, including clutch, gearbox, linkages, and overhaul.
Transmission Automatic:
Yes, including torque converter, valve body, seals, and electronic controls.
Drivetrain:
Yes, including driveshafts, U-joints, differentials, axles, and hubs.
Suspension Front:
Yes, including control arms, ball joints, springs, shocks, and steering linkage.
Suspension Rear:
Yes, including leaf springs, shocks, and axle mounting.
Steering System:
Yes, power steering pump, gearbox, tie rods, and column.
Brakes Front:
Yes, calipers, rotors, pads, and hydraulic lines.
Brakes Rear:
Yes, drums/discs, shoes/pads, wheel cylinders, and parking brake.
Electrical System Charging:
Yes, alternator, battery, and wiring.
Electrical System Starting:
Yes, starter motor, solenoid, and ignition switch.
Electrical System Lighting:
Yes, headlights, taillights, interior lighting, and wiring diagrams.
Body Panels:
Yes, doors, hood, fenders, tailgate, and trim removal/installation.
Interior Components:
Yes, dashboard, seats, carpet, and trim.
HVAC System:
Yes, heater, air conditioning, blower motor, and controls.
Procedures Included
Maintenance:
Yes, regular scheduled maintenance, fluid changes, filter replacements.
Troubleshooting:
Yes, detailed diagnostic procedures for various systems and common issues.
Repair:
Yes, step-by-step repair instructions for all major and minor components.
Removal Installation:
Yes, comprehensive guides for removing and installing all vehicle parts and systems.
Disassembly Assembly:
Yes, detailed procedures for taking apart and reassembling components.
Adjustments:
Yes, specifications and procedures for various adjustments (e.g., brakes, clutch, engine timing).
Technical Depth
Level Of Detail:
Comprehensive, bumper-to-bumper coverage with detailed explanations and pictorial diagrams.
Illustrations:
Yes, detailed illustrations, exploded diagrams, drawings, and photos.
Special Tools:
Yes, references to specific service tool numbers and their usage.
Torque Specifications:
Yes, critical torque values for fasteners and critical components.
Wear Limits:
Yes, specifications for allowable wear limits on various parts.
Safety Precautions:
Yes, includes special notes, important points, precautions, and DANGER/CAUTION/NOTE remarks.
📊 Manual Specifications
File Format
Type:
PDF
Print Quality
Printability:
Yes, all pages are printable.
Readability:
High quality, designed for easy reading, zooming, and printing.
Binding Type
Format:
Digital Download (PDF)
Paper Type
N/A:
N/A (Digital Format)
Compatibility
Operating Systems:
Windows, Mac, Linux OS
Required Software:
Adobe Reader
⚙️ Engine Specifications
Primary Engine
Available Engines:
Typically included: 3.9L V6 (239ci) Magnum, 5.2L V8 (318ci) Magnum, 5.9L V8 (360ci) Magnum, 5.9L Cummins Turbo Diesel (12V).
Performance
Horsepower Range:
Varies by engine, e.g., 3.9L V6 ~130-140 hp, 5.2L V8 ~170-190 hp, 5.9L Diesel ~160-180 hp (est. for period).
Torque Range:
Varies by engine, e.g., 5.9L Diesel ~400+ lb-ft (est. for period).
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI) for gasoline engines; Indirect Injection (IDI) for early Cummins Diesel.
🔧 Transmission
Standard
Type:
Manual transmissions (e.g., A500, A518 for automatic; NP435, NV4500 for manual - verify specific year/model).
Optional
Type:
Automatic transmissions (e.g., A500, A518).
Features
Overdrive Gears:
Available on automatic transmissions (A518) and some manual transmissions.
📐 Dimensions
Exterior
Body Styles:
Regular Cab, Extended Cab.
Bed Lengths:
Standard bed (approx. 6.5 ft), Long bed (approx. 8 ft).
Weights
Curb Weight:
Varies significantly by configuration, typically 4,500 - 6,000+ lbs.
Gross Vehicle Weight Rating Gvw:
Typically in the 6,000 - 8,500+ lbs range for D250 models.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited public data for this specific year range; consult NHTSA for available reports.
Active Features
Braking System:
Four-wheel disc or front disc/rear drum brakes, depending on configuration. Power assist standard.
Passive Features
Seatbelts:
Standard three-point seatbelts for front occupants.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, optional cassette player, CD player availability on later models within this range. Standard speaker configuration.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) available as an option on some models, typically rear-wheel ABS.
Connectivity
N/A:
No advanced connectivity features like Bluetooth or USB ports; basic analog systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type specified.
Transmission Fluid Interval:
Check manual for specific intervals, generally every 30,000-60,000 miles for fluid and filter change.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity grade (e.g., 10W-30, 15W-40 for diesel) and API service classification.
Coolant:
Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water.
Transmission Fluid Auto:
Chrysler ATF+3 or equivalent (verify specific transmission).
Transmission Fluid Manual:
Gear oil, specific viscosity and GL rating required (refer to manual).
Known Issues
Common Problems:
Rust on body panels (especially lower fenders, cab corners, bed), aging rubber components (hoses, seals), potential for transmission issues in high-mileage vehicles, starter and alternator failures, HVAC blower motor issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Dodge (Chrysler Corporation at the time).
Model Evolution
Generation Transition:
This period (1989-1991) represents the tail end of the first generation Ram truck before the significant redesign for 1994. D-series were traditionally 2WD, W-series were 4WD, though the nomenclature can sometimes overlap or be used generically.
Production
Manufacturing Location:
Primarily Warren Truck Assembly Plant, Warren, Michigan.
🏆 Awards & Recognition
Recognitions
Model Recognition:
While specific awards for these model years might be scarce, the Dodge Ram line in this era was known for its robust truck capabilities and the introduction of the Cummins diesel engine significantly boosted its reputation in the heavy-duty segment.
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