🏷️ Basic Information

Make:

Dodge

Model:

Ram (2nd Generation - Second Facelift)

Year:

2004

Platform:

BR/BE Ram Truck

👋 Introduction

Market Position:

The 2004 Dodge Ram Diesel represented a robust and capable heavy-duty pickup truck, positioned as a strong competitor in the full-size truck market, particularly appealing to those requiring towing and hauling capabilities.

Competitive Analysis:

Competed directly with other established heavy-duty pickups like the Ford Super Duty and Chevrolet Silverado HD, offering a strong diesel powertrain and substantial towing capacity.

Key Features:

Powerful Cummins turbodiesel engine, robust frame and suspension, available four-wheel drive, comfortable interior for its class, and a reputation for durability and work capability.

📋 Manual Details

Coverage Areas:

Comprehensive coverage for all systems and components of the 2004 Dodge Ram Diesel, including maintenance, troubleshooting, repair, and technical specifications.

Estimated Page Count:

1000+

Manual Type:

Owner's Manual

Language:

English

Format:

PDF

Accessibility Advantage:

PDF format allows for easy access on various devices (laptops, tablets, smartphones) and printing of specific pages, offering greater flexibility than a traditional bound manual.

Manual Completeness:

This digital owner's manual provides comprehensive information equivalent to a factory service manual for owner-level maintenance and basic troubleshooting, covering all aspects of the vehicle's operation and care.

📖 Manual Coverage

Systems Covered:

Engine (6.7L Cummins ISB Turbo Diesel), Fuel System, Cooling System, Exhaust System, Electrical System, Ignition System, Lighting System, HVAC System, Power Steering, Brakes (ABS), Suspension, Steering, Drivetrain (2WD/4WD), Body and Chassis, Interior Components, Safety Systems (Airbags, Seatbelts), Wheels and Tires, Emission Control Systems.

Procedures Included:

Routine maintenance (oil changes, filter replacements, fluid checks), troubleshooting common issues, component diagnostics, repair procedures, component replacement, wiring diagrams, specifications for torques, clearances, and fluid capacities.

Specific Procedures Examples:

Headlight and taillight bulb replacement, tire rotation and pressure checks, battery maintenance, fuse box location and replacement, windshield wiper blade replacement, basic fluid level checks and top-offs (oil, coolant, brake fluid, power steering fluid, washer fluid).

Technical Depth:

Detailed technical information for both novice DIYers and experienced mechanics, covering everything from basic checks to complex diagnostic and repair procedures. Includes step-by-step instructions and diagrams.

Diagnostic Procedures:

Includes guidance on interpreting dashboard warning lights, basic diagnostic steps for engine and transmission faults, and fuse/relay identification for electrical troubleshooting.

📊 Manual Specifications

File Format Details:

Searchable PDF, allowing for quick navigation and keyword searches. High-resolution scans ensure clarity of text and diagrams.

Print Quality Considerations:

Designed for excellent printability, ensuring crisp text and clear diagrams when printed. Users can print specific sections as needed for hands-on work.

Binding Type:

N/A (Digital PDF Format)

Paper Type Considerations:

N/A (Digital PDF Format, printable on any standard paper)

⚙️ Engine Specifications

Engine Type:

5.9L Cummins ISB I6 Turbo Diesel

Displacement:

5.9 Liters (359 cu. in.)

Horsepower:

235 hp @ 2,800 RPM (approx.)

Torque:

460 lb-ft @ 1,400 RPM (approx.)

Fuel System:

High-pressure common rail (HPCR) injection system

Fuel Type:

Diesel

Cooling System Capacity:

Approx. 23 quarts (21.8 Liters)

Engine Block Material:

Cast Iron

Cylinder Head Material:

Cast Iron

Towing Capacity:

Up to 12,750 lbs (depending on configuration, axle ratio, and fifth wheel/gooseneck hitch)

Payload Capacity:

Up to 3,200 lbs (depending on configuration)

🔧 Transmission

Transmission Type Standard:

6-Speed Manual (NV5600)

Transmission Type Optional:

4-Speed Automatic (47RE / 48RE)

Transmission Fluid Spec Automatic:

Chrysler ATF+4 (MS-9602)

Transmission Fluid Capacity Automatic:

Approx. 12.5 quarts (11.8 Liters)

Transmission Fluid Spec Manual:

API GL-4 or GL-5 gear oil, viscosity 75W-90 (refer to manual for exact specifications and capacity for NV5600)

📐 Dimensions

Wheelbase:

Varies by configuration (e.g., 134.9" for Regular Cab, 148.9" for Quad Cab short bed, 160.3" for Regular Cab long bed, 172.3" for Quad Cab long bed)

Overall Length:

Varies by configuration (e.g., approx. 220" - 259")

Curb Weight:

Varies significantly by configuration, but typically around 5,000 - 6,000+ lbs

Gross Vehicle Weight Rating Gvw R:

Typically 8,800 lbs - 9,500 lbs depending on configuration and axle ratings

Front Axle Weight Rating Fawr:

Varies by configuration, typically around 4,000 - 4,500 lbs

Rear Axle Weight Rating Rawr:

Varies by configuration, typically around 5,200 - 6,000 lbs

Seating Capacity:

2 (Regular Cab) or 5-6 (Quad Cab)

Bed Lengths:

6.3 ft (short bed), 8 ft (long bed)

🛡️ Safety Features

NHTSA Front Crash Test Rating:

Not directly comparable to modern standards, but generally considered robust for its era.

Active Safety Features:

Anti-lock Braking System (ABS), Integrated trailer brake controller (optional on some trims)

Passive Safety Features:

Dual front airbags, Seatbelt pretensioners, Energy-absorbing steering column.

Seat Belt Type:

Three-point active belts for front outboard occupants, three-point belts for rear occupants in Quad Cab models.

💡 Technology Features

Infotainment Features:

Factory AM/FM/CD audio system, optional satellite radio, optional navigation system on higher trims.

Speaker Configuration:

Standard 4-speaker or optional 6-speaker system.

Driver Assistance Features:

Cruise control, power windows and locks, remote keyless entry (optional).

Connectivity Options:

Basic connectivity through audio system, auxiliary input for external devices on some models.

🔧 Maintenance

Engine Oil Change Interval:

7,500 miles or 6 months (refer to manual for specific grade)

Fuel Filter Replacement Interval:

15,000 miles or 12 months

Engine Coolant Change Interval:

100,000 miles or 5 years (initial fill), then 50,000 miles or 2 years

Engine Oil Specification:

API CJ-4 or CK-4 synthetic or synthetic blend 15W-40 (check manual for viscosity index and exact specifications)

Brake Fluid Specification:

DOT 3

Power Steering Fluid Specification:

Chrysler MS-5910T or equivalent

Differential Fluid Specification Rear:

API GL-5, 75W-90 or 80W-90 (refer to manual for specific axle type and capacity)

Transfer Case Fluid Specification:

ATF+4 or approved equivalent (refer to manual for specific transfer case type and capacity)

Known Issues Common:

VP44 Injection Pump failure (pre-2003 models, less common on 2004 but still a potential failure point if not properly maintained), front suspension wear (ball joints, tie rods), brake component wear, potential for turbocharger issues if maintenance is neglected, HVAC blend door actuator issues, potential for exhaust manifold leaks.

Maintenance Impact On Issues:

Regular fluid changes, proper fuel filtration, and addressing minor leaks promptly can significantly mitigate common issues.

Emission Control Components:

EGR valve (if equipped), catalytic converter, diesel particulate filter (later models, less common on 2004) require monitoring and maintenance.

📚 Vehicle History

Brand Heritage:

Dodge has a long history of producing capable trucks, with the Ram line becoming a distinct identity known for its toughness and utility.

Model Evolution 2Nd Gen Facelift:

The 2004 model year falls within the second generation (BR/BE) Ram, which received its second major facelift for the 2002 model year, featuring updated exterior styling, interior enhancements, and powertrain improvements, including the availability of the renowned Cummins turbodiesel.

Engine Introduction Cummins:

The Cummins 5.9L inline-6 turbodiesel became a highly sought-after option in Dodge Ram trucks starting in 1989, known for its durability and performance.

Production Location:

Saltillo, Mexico and Warren, Michigan, USA